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Home >> Kia >> 2019 >> Rio LX >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System >> Repair Procedures >> Removal
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Repair Procedures: Removal

  1. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - " AIR CLEANER  ") 

  2. Remove the battery and battery tray.

    (Refer to Engine Electrical System - " BATTERY  ") 

  3. Disconnect the main connector (A) and inhibitor switch connector (B).
    G12578049Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the wiring from the bracket.
    G12578050Courtesy of KIA MOTORS AMERICA, INC.
    G12578051Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the shift cable (B) after loosening the nut (C) and bolts (A).

    Tightening torque: 

    1. (A) 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb.ft)
    2. (C) 9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb.ft)
    G12578052Courtesy of KIA MOTORS AMERICA, INC.
  6. Loosen the ground mounting bolt (A) and disconnect the ATF cooler hose (B).

    Tightening torque: 

    26.5 - 32.4 N.m (2.7 - 3.3 kgf.m, 19.5 - 23.9 lb.ft)

    G12578053Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the transaxle upper mounting bolts (B) and the starter mounting bolts (A).

    Tightening torque: 

    1. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
    2. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    G12578054Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the engine support fixture on the engine room.
    1. Loosen the bolts (6-pcs).
      G12578055Courtesy of KIA MOTORS AMERICA, INC.
    2. Assemble the engine support fixture on the engine room.

      (Refer to Special Service Tools - " ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING  ") 

      G12578056Courtesy of KIA MOTORS AMERICA, INC.
  9. Support the transaxle safely on a jack.
    G12578057Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the cover (A).
    G12578058Courtesy of KIA MOTORS AMERICA, INC.
  11. Support the transaxle on a jack.
  12. Loosen the transaxle mounting bracket bolts (A) and then remove the transaxle support bracket (B).

    Tightening torque: 

    1. 88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.8 lb.ft)
    2. 58.8 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb.ft)
    G12578059Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - " FRONT DRIVESHAFT  ") 

  14. Remove the heat protector (A).

    Tightening torque: 

    39.2 - 49.0 N.m (4.0 - 5.0 kgf.m, 28.9 - 36.2 lb.ft)

    G12578060Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the cover (A).
    G12578061Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the torque converter mounting bolts (A) by rotating the crankshaft.

    Tightening torque: 

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb.ft)

    G12578062Courtesy of KIA MOTORS AMERICA, INC.
  17. Support the transaxle safely on a jack.
  18. Remove the roll rod bracket after removing bolt (A, B).

    Tightening torque 

    1. 107.9 - 127.5 N.m (5.0 - 6.5 kgf.m, 79.6 - 94.0 lb.ft)
    2. 49.0 - 63.7 N.m (11.0 - 13.0 kgf.m, 36.2 - 47.0 lb.ft)
    G12578063Courtesy of KIA MOTORS AMERICA, INC.
  19. Remove the roll rod support bracket (A).

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb.ft

    G12578064Courtesy of KIA MOTORS AMERICA, INC.
  20. Loosen the transaxle lower mounting bolts (A, B).

    Tightening torque: 

    1. 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)
    2. 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    G12578065Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: After mounting the automatic transaxle to the engine by pushing the automatic transaxle, tighten the mounting bolts after check that there is no gap (A) between the torque converter housing (B) and the engine block (C).
    G12578066Courtesy of KIA MOTORS AMERICA, INC.
  21. After separating the transaxle from the engine, remove the transaxle by lowering the jack slowly.
    NOTE: Be careful not to damage other nearby systems or parts when removing the transaxle assembly.