Repair Procedures: Disassembly
NON-ISG Type Only
- Disconnect the M-terminal (A) on the starter solenoid assembly.
- After loosening the screws (A), detach the starter solenoid assembly (B).
- Loosen the through bolts (A).
- Remove the brush holder assembly (A), rear bracket assembly (B) after loosening the mounting screws.
- Remove the armature assembly (C) and yolk assembly (D).
- Remove the shield (A).
- Remove the lever packing (A) and the planet gear (B).
- Remove the clutch set assembly (A) and lever (B).NOTE: Beware of the direction of the lever (A).
- Press the stopper (A) using a socket (B).
- Remove the stop ring (A) using the stop ring pliers (B).
- Remove the stopper (A), overrunning clutch (B), internal gear (C) and planet shaft (D).
NOTE:
Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).