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Repair Procedures: Replacement

  1. Release the residual pressure in fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Switch "OFF" the ignition and disconnect the negative (-) battery terminal.
  3. Remove the rear seat cushion.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  4. Remove the fuel pump service cover (A) after loosening the mounting screws.
    G13143532Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the fuel feed quick-connector (A).
  6. Disconnect the fuel pressure sensor connector (B).
  7. Disconnect the fuel pump connector (C).
    G13143533Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the sub fuel sender service cover (A) after loosening the mounting screws.
    G13143534Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the fuel tank pressure sensor connector (A).
  10. Disconnect the sub fuel sender connector (B).
    G13143535Courtesy of KIA MOTORS AMERICA, INC.
  11. Lift the vehicle.
  12. Remove the center muffler assembly.

    (Refer to Engine Mechanical System - "MUFFLER ")

  13. Remove the propeller shaft assembly.

    (Refer to Driveshaft and Axle - "PROPELLER SHAFT ")

  14. Disconnect the fuel filler hose (A).
    G13143536Courtesy of KIA MOTORS AMERICA, INC.
  15. Disconnect the leveling hose (A).
    G13143537Courtesy of KIA MOTORS AMERICA, INC.
  16. Disconnect the ventilation (A).
    G13143538Courtesy of KIA MOTORS AMERICA, INC.
  17. Disconnect the fuel tank extension connector (A), and then remove the wiring harness from the vehicle.
    G13143539Courtesy of KIA MOTORS AMERICA, INC.
  18. Support the fuel tank with jack (A).
  19. Remove the fuel tank installation nuts, and then loosen the fuel tank (B).

    Tightening torque: 

    39.2 - 53.9 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb.ft)

    G13143540Courtesy of KIA MOTORS AMERICA, INC.
    G13143541Courtesy of KIA MOTORS AMERICA, INC.
  20. Install in the reverse order of removal.