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Home >> Kia >> 2021 >> Rio LX >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System >> Injector >> Repair Procedures >> Removal
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Repair Procedures: Removal

WARNING: In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. So don't do any repair work right after engine stops.
  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Release the residual pressure in fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  3. Remove the harness wiring mounting bolts (B) after disconnecting injector connector (A).
    G13704786Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the installation nut, and then disconnect the fuel feed tube (A).

    Delivery pipe installation nut (↔ Fuel feed tube): 

    9.8 - 11.8 N..m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G13704787Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the installation bolt, and then remove the delivery pipe & injector assembly (A) from the engine.

    Delivery pipe installation bolt: 

    19.6 - 24.5 N.m (2.0 - 2.5 kgf.m, 14.5 - 18.1 lb-ft)

    G13704788Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the fixing clip (A), and then separate the injector from the delivery pipe.
    G13704789Courtesy of KIA MOTORS AMERICA, INC.