LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Lexus >> 2002 >> ES 300 >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Intake Air Control System >> Intake Air Control Valve Assembly >> Replacement
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Intake Air Control Valve Assembly: Replacement

  1. Drain coolant. See REPLACEMENT .
  2. Remove air cleaner cap with air cleaner hose. See REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY .
  3. Remove front suspension upper brace center (w/front suspension brace upper center).
  4. Remove throttle body assembly. See REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY .
  5. Remove intake air control valve assembly.
    1. Disconnect the vacuum hoses.
      Fig 1: Disconnecting Vacuum Hoses
      G01207197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt shown in the illustration. See Fig 2.
      Fig 2: Locating Intake Air Control Valve bolts
      G01207198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 bolts and the nut.
    4. Remove the intake air control valve.
    Fig 3: Locating Bolts For Removal
    G01207199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. Install intake air control valve assembly.
    1. Install a new gasket and the intake air control valve assembly.

      Torque:  21 N.m (214 kgf.cm, 15 ft.lbf)

      Fig 4: Installing Air Control Valve
      G01207200Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bolt shown in the illustration.

      Torque:  20 N.m (199 kgf.cm, 14 ft.lbf)

      Fig 5: Installing Bolts
      G01207201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the vacuum hoses.
    Fig 6: Connecting Vacuum Hoses
    G01207202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. Install throttle body assembly. See REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY .
  8. Install front suspension upper brace center (w/ front suspension brace upper center)

    Torque:  80 N.m (816 kgf.cm, 59 ft.lbf)

  9. Add coolant. See REPLACEMENT .
  10. Check engine coolant leak. See REPLACEMENT .
  11. Inspect function of throttle body assembly. See SFI SYSTEM .