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Front Wheel Alignment: Adjustment

  1. INSPECT TIRES 
  2. MEASURE VEHICLE HEIGHT 

    Vehicle height: 

    Fig 1: Measuring Vehicle Height - Front
    G01208852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 2: Measuring Vehicle Height - Rear
    G01208853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 3: Vehicle Height Specifications - Front & Rear
    G01208851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Measuring points: 

    A: Ground clearance of front wheel center 

    B: Ground clearance of lower suspension arm No. 2 set bolt center 

    C: Ground clearance of strut rod set bolt center 

    D: Ground clearance of rear wheel center 

    NOTE: Before inspecting the wheel alignment, adjust the vehicle height to the specified value.

    If the vehicle height is not the specified value, try to adjust it by pushing down on or lifting the body.

  3. INSPECT TOE-IN 

    Toe-in: 

    Fig 4: Measuring Vehicle Toe-In - Front
    G01208855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 5: Toe-In Specifications - Front
    G01208854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the toe-in is not within the specified value, adjust it at the rack ends.

  4. ADJUST TOE-IN 
    1. Remove the rack boot set clips.
    2. Loosen the tie rod end lock nuts.
    3. Turn the right and left rack ends by an equal amount to adjust the toe-in.
      NOTE: Try to adjust the toe-in to the center of the specified value.
    4. Make sure that the lengths of the right and left rack ends are the same.
      Fig 6: Measuring Rack Ends
      G01208856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Torque the tie rod end lock nuts.

      Torque: 74 N.m (755 kgf.cm, 55 ft.lbf) 

    6. Place the boots on the seats and install the clips.
      NOTE: Make sure that the boots are not twisted.
  5. INSPECT WHEEL ANGLE 
    1. Turn the steering wheel fully and measure the turning angle

    Wheel turning angle: 

    Fig 7: Measuring Wheel Turning Angle
    G01208858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 8: Wheel Turning Angle Specifications - Inside & Outside Wheels
    G01208857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the right and left inside wheel angles differ from the specified value, check the right and left rack end lengths.

  6. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION 
    1. Install the camber-caster-kingpin gauge or position vehicle on wheel alignment tester.
    2. Fig 9: Installing Camber-Caster Gauge
      G01208860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Inspect the camber, caster and steering axis inclination.

    Camber, caster and steering axis inclination: 

    Fig 10: Camber & Caster Specifications - Front
    G01208859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the caster and steering axis inclination are not within the specification, after the camber has correctly adjusted, recheck the suspension parts for damaged and/or worn out parts.

  7. ADJUST CAMBER 
    NOTE: After the camber has been adjusted, inspect the toe-in.
    1. Remove the front wheel.
    2. Remove the 2 nuts on the lower side of the shock absorber.
      NOTE: When removing nut, stop the bolt from rotating and loosen the nut.
    3. Clean the installation surfaces of the shock absorber and the steering knuckle.
    4. Temporarily install the 2 nuts.
      Fig 11: Removing & Installing Lower Shock Absorber Nuts
      G01208861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Adjust the camber by pushing or pulling the lower side of the shock absorber in the direction in which the camber adjustment is required.
      Fig 12: Adjusting Camber
      G01208862Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Tighten the nuts.

      Torque: 210 N.m (2,141 kgf.cm, 155 ft.lbf) 

      NOTE: When installing nut, stop the bolt from rotating and torque the nut.
    7. Install the front wheel.

      Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

    8. Check the camber.
      NOTE:
      • Try to adjust the camber to the center of the specified value.
      • Adjusting value for the set bolts is 6'-30'(0.1° -0.5°).

      If the camber is not within the specified value, using Fig 13, estimate how much additional camber adjustment will be required, and select the camber adjusting bolt.

      NOTE: Tighten the adjusting bolt with a washer and a new nut.
      Fig 13: Camber Adjusting Bolt Identification & Specification Chart
      G01208863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Do the steps mentioned above again. At step (b), replace 1 or 2 selected bolts.
      NOTE: When replacing the 2 bolts, replace 1 bolt for each time.