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Charging Systems: Generator: Removal

  1. Remove engine under cover.
  2. M/T:
    • Remove drive belt tensioner absorber.
    • Remove the 2 nuts and absorber.

    Torque  : 20 N.m (200 kgf.cm, 14 ft.lbf)

  3. Remove drive belt.

    Using SST, loosen the belt tension by turning the belt tensioner clockwise from the bottom side, and remove the drive belt.

    SST 09216-00041

    NOTE: At the time of installation, do an on-vehicle inspection. See ON-VEHICLE INSPECTION .
    Fig 1: Removing Drive Belt
    G01179754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Remove generator.
    1. Disconnect the generator connector.
    2. Remove the rubber cap and nut, and disconnect the generator wire.
      Fig 2: Locating Generator Connector
      G01179755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the engine wire clamp from the wire clip on the generator.
    4. Remove the bolt and pipe clamp, and disconnect the 2 A/T oil cooler pipes from the generator.
      Fig 3: Locating Engine Clamp & Pipe Clamp
      G01179756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the bolt, nut, pipe bracket and generator.

      Torque  : 40 N.m (400 kgf.cm, 30 ft.lbf)

      Fig 4: Locating Pipe Bracket
      G01179757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002