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Front Wheel Alignment: Inspection

  1. W/O Electronic modulated air suspension: 

    MEASURE VEHICLE HEIGHT 

    When the radius of a wheel is 315 mm (12.40 in.) or 318 mm (12.52 in.) vehicle height will be the value described in Fig 1.

    Vehicle height: 

    Measure from the ground to the center of the lower suspension arm mounting bolt.

    Fig 1: Vehicle Height Specifications - W/O Electronic Modulated Air Suspension - Front & Rear
    G01146540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 2: Measuring Vehicle Height - W/O Electronic Modulated Air Suspension - Front & Rear
    G01146541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Before inspecting the wheel alignment, adjust the vehicle height to specification.

    If the vehicle height is not within the standard, try to adjust it by pushing down on or lifting the body.

  2. W/O Electronic modulated air suspension (Sports package): 

    MEASURE VEHICLE HEIGHT 

    When the radius of a wheel is 318 mm (12.52 in.) vehicle height will be the value described in Fig 3.

    Vehicle height: 

    Measure from the ground to the center of the lower suspension arm No. 2 mounting bolt.

    Fig 3: Vehicle Height Specifications - W/O Electronic Modulated Air Suspension (Sports Package) - Front & Rear
    G01146542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 4: Measuring Vehicle Height - W/O Electronic Modulated Air Suspension (Sports Package) - Front & Rear
    G01146543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Before inspecting the wheel alignment, adjust the vehicle height to specification.

    If the vehicle height is not within the standard, try to adjust it by pushing down on or lifting the body.

  3. W/ Electronic modulated air suspension: 

    MEASURE VEHICLE HEIGHT 

    1. Bounce the vehicle up and down several times to stabilize the suspension.
    2. Move the vehicle forward and backward by pushing it to settle the wheels.
    3. Place the shift lever in the N range.
    4. Release the parking brake.
      NOTE: Block the wheels to keep the vehicle from rolling.
    5. Start the engine.
    6. Set the height control switch in the HIGH position, then after waiting 1 minute with the vehicle height in the raised condition, set the switch in the NORM position to lower the vehicle s height.

      Wait 50 seconds with it in this condition. Repeat this operation one more.

      HINT:

      Be sure to perform this operation 2 times so that each suspension part settles down.

    7. When the radius of a tire is 315 mm (12.40 in.) or 318 mm (12.52 in.) vehicle height will be the value described in Fig 5.

      Vehicle height: 

      Fig 5: Vehicle Height Specifications - W/ Electronic Modulated Air Suspension- Front & Rear
      G01146544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 6: Measuring Vehicle Height - W/ Electronic Modulated Air Suspension - Front & Rear
      G01146545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Measure from the ground to the center of the lower suspension arm No. 2 mounting bolt.

      NOTE: Before inspecting the wheel alignment, adjust the vehicle height to specification.

      If the vehicle height is not standard, adjust it by turning the height control sensor link (See VEHICLE HEIGHT ).

  4. INSTALL CAMBER-CASTER-KINGPIN GAUGE ONTO WHEEL ALIGNMENT TESTER 

    Follow the specific instructions of the equipment manufacturer.

    Fig 7: Installing Camber-Caster-Kingpin Gauge
    G01146548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION 

    Camber, caster and steering axis inclination: 

    Fig 8: Camber, Caster & Steering Axis Inclination Specifications - Vehicles With & W/O Electronically Modulated Air Suspension
    G01146546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 9: Camber, Caster & Steering Axis Inclination Specifications - Vehicles W/O Electronically Modulated Air Suspension (Sports Package)
    G01146547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the steering axis inclination is not as specified, after camber and caster have correctly adjusted, recheck the steering knuckle and front wheel for bearing or looseness.

  6. INSPECT TOE-IN 

    Toe-in: 

    Fig 10: Toe-In Specifications - All Vehicles
    G01146549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 11: Measuring Toe-In
    G01146550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the toe-in is not within the specification, adjust it at the tie rod end.

  7. ADJUST CAMBER 

    HINT:

    • After adjusting the camber, inspect the caster and toe-in.
    • Try to adjust the camber to the center value.
    1. Loosen the camber adjusting cam nut.
    2. Turn the camber adjusting cam and adjust camber.

      HINT:

      Camber changes about 6 18" (0.11°) with each graduation of the cam.

      Fig 12: Adjusting Camber
      G01146551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Torque the camber adjusting cam.

    Torque: 172 N.m (1,755 kgf.cm, 127 ft.lbf) 

  8. ADJUST CASTER 

    HINT:

    The caster can be adjusted by replacing the No. 2 bushing bracket.

    1. Jack up the vehicle and make the wheels in full rebound condition.
    2. Remove the nut and washer from the rear of the lower No. 2 bushing.
    3. Remove the bolts from the right and left sides of the lower No. 2 bushing bracket and take out the bracket from the lower arm.
      Fig 13: Removing No. 2 Bushing Bracket
      G01146552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using SST and a press, remove the lower No. 2 bushing from the bracket. According to Fig 14, replace the bracket and press-fit the removed bushing.
      Fig 14: No. 2 Bushing Bracket Specifications
      G01146553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09613-26010, 09950-00020, 09950-60010 (09951-00650)

      HINT:

      • Push the part shown in Fig 15 to remove.
      • For SST 09613-26010, use 2 thicker half-rings as a pair.
        Fig 15: Using SST To Remove Bushing From No. 2 Bracket
        G01146554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST and a press, reinstall a bushing as shown in Fig 16.

      SST 09613-26010, 09950-60010 (09951-00650)

      HINT:

      • For SST 09613-26010, use 2 thicker half-rings as a pair.
        Fig 16: Using SST To Reinstall Bushing In No. 2 Bracket
        G01146555Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Set a projection of the bushing to the position shown in Fig 17.
        Fig 17: Setting No. 2 Bracket Bushing Projection
        G01146556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the lower bracket into the lower arm shaft. Temporarily install the washer and nut removed in (b) until it goes by hand.
      NOTE: Do not install them completely in this stage.
    7. Install the 2 bolts that removed in (c).

      Torque: 

      Vehicle inside: 60 N.m (612 kgf.cm, 44 ft.lbf) 

      Vehicle outside: 137 N.m (1,395 kgf.cm, 101 ft.lbf) 

    8. Put down the vehicle and, with its wheels completely grounded, tighten the nut that is temporarily installed in (e).

    Torque: 137 N.m (1,395 kgf.cm, 101 ft.lbf) 

  9. ADJUST TOE-IN 

    HINT:

    Toe-in adjustment should be performed after caster adjustment.

    1. Remove the boot clips.
    2. Loosen the tie rod end lock nut.
    3. Turn the left and right rack ends an equal amount to adjust the toe-in.
      Fig 18: Measuring Rack Ends
      G01146557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      • Try to adjust the toe-in the center value.
      • Make sure that the length of the left and right rack ends length is same.

      Rack end length difference: 1.0 mm (0.039 in.) or less 

    4. Torque the tie rod end lock nuts.

      Torque: 56 N.m (570 kgf.cm, 41 ft.lbf) 

    5. Place the boot on the seat and clamp it.

    HINT:

    Make sure that the boots are not twisted.

  10. INSPECT WHEEL ANGLE 

    Turn the steering wheel fully, and measure the turning angle.

    Wheel turning angle: 

    Fig 19: Wheel Turning Angle Specifications - All Vehicles
    G01146558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the wheel angles differ from the standard of the specification, inspect the toe-in.

    Fig 20: Measuring Wheel Turning Angles
    G01146559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002