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Generators & Regulators: Overhaul: Generator: Assembly

To assemble, reverse disassembly procedure. Use generator Pulley Set Nut Wrench Set (SST 09820-63011) to install generator pulley. Place SST "C" securely into a vise. Install SST "A" and "B" and generator into SST "C". See Fig 1. Before installing brush holder, push brushes back into holder and install .039" (1 mm) pin into brush holder hole. See Fig 2. Tighten pulley nut in the opposite direction of disassembly. See TORQUE SPECIFICATIONS . Using 21 mm socket, carefully press in generator coil. To complete assembly, reverse disassembly procedure. After completing assembly, verify rotor turns smoothly. After completing assembly, verify rotor turns smoothly.

Fig 1: Removing Generator Pulley
G93J82155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Securing Brushes In Brush Holder
G00286297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002