Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag soaked with cleaner.

HINT:

Even if all the adhesive has been removed with knife, clean the body with the shop rag.

Fig 1: Cleaning & Shaping Contact Surface Of Body

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1. Remove the damaged No. 2 stoppers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.

Fig 2: Cleaning Removed Glass

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1. Remove the damaged stoppers.
2. Cut off the old adhesive around the stoppers installation area.
   NOTE: Be careful not to damage the body. 
3. Clean the installation area.
4. Attach new stoppers to the body with the notches on the body aligned with the stoppers as shown in Fig 3 .

HINT:

Make sure that the stoppers are installed in the correct direction.

Fig 3: Replacing No. 1 Stoppers

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Attach new stoppers to the glass with the ceramic notches on the glass aligned with the stoppers as shown in Fig 4 .

HINT:

Make sure that the stoppers are installed in the correct direction.

Fig 4: Installing New No. 2 Stoppers

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Install new dams with double-stick tape as shown in Fig 5 .

1. 7.0 mm (0.276 in.) 
2. 35.9 mm (1.413 in.) 

Fig 5: Installing New Dams With Double-Stick Tape

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even.
3. Place reference marks between the glass and body.
4. Remove the glass.
   Fig 6: Placing Glass Correct Position

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 7: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 8: Coating Primer M To Exposed Part Of Body On Vehicle Side

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in Fig 9 .
2. When the primer is coated wrongly to the area other than the specified by accident, wipe it off with a clean shop rag before the primer dries.

Fig 9: Coating Contact Surface Of Glass With Primer G

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1. Cut off the tip of the cartridge nozzle.
   1. Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, finish off the adhesive within the time described in ADHESIVE TEMPERATURE SPECIFICATION  .

   ADHESIVE TEMPERATURE SPECIFICATION
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in Fig 10 .
   1. 12.5 mm (0.492 in.) 
   2. 8.0 mm (0.315 in.) 
   Fig 10: Coating Glass With Adhesive

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1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
2. Using a spatula, apply adhesive on the glass rim.
   Fig 11: Positioning Glass

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3. Use a scraper to remove any excess or protruding adhesive.
   Fig 12: Using A Scraper To Remove Any Excess Or Protruding Adhesive

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   HINT:

   Confirm that the dam is attached to the body panel as shown in Fig 13 .

   Fig 13: Attaching Dam To Body Panel

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4. Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardens.

Apply adhesive to the molding installation area between the glass and the body.

1. Part No. 08833-00030 or equivalent 

Fig 14: Applying Adhesive To Molding

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Place new molding onto the body and tap it by hand.

Fig 15: Placing New Molding Onto Body & Tap It By Hand

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1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.
   1. Part No. 08833-00030 or equivalent 

1. Install the cowl louver with the 2 clips.
2. Install the hood to cowl top seal.
   Fig 16: Installing Cowl Louver

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1. Operate the wipers once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
3. Adjust the installation positions of the wiper arms to the positions as shown in Fig 17 .
   1. A: 20.0 mm (0.787 in.) 
   2. B (Europe models): 25.0 mm (0.984 in.) 
   3. B (Australia models): 28.0 mm (1.102 in.) 
4. Install the 2 wiper arms with the 2 nuts.
   1. Torque: 26 N.m (265 kgf.cm, 19 ft.lbf) 
5. Install the 2 wiper arm head covers.
   Fig 17: Installing Wiper Arms

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1. Match the claw part of the mirror with a cut part of the base.
2. Turn the stay part of the mirror clockwise so that the stay comes to the original position, and then install the mirror assembly.
3. w/Electro chromic inner mirror:

   Connect the inner rear view mirror connector.

   Fig 18: Removing Electro Chromic Inner Mirror

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1. Install the assist grip with the 2 screws.
2. Install the caps.

Install the sun visor holders with the 2 screws.

Connect the connectors, then install the sun visors with the 4 screws.

1. Connect the connectors.
2. Install the map light assembly with the 2 screws.
3. w/o Sliding roof:

   Install the lens.

4. w/Sliding roof:

   Install the cover.

1. Remove the protection cover.
2. Install the bolt.
   1. Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf) 
3. Install the front pillar garnish to the body.
4. Install the bolt.
5. Install the front pillar garnish cover.
6. Employ the same manner described above to the other side.

Fig 19: Installing Front Pillar Garnish

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