Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag soaked with cleanser.

Fig 1: Cleaning And Shaping Contact Surface Of Body Adhesive

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1. Remove the damaged stoppers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.

Fig 2: Cleaning Removed Glass

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Install new stoppers onto the glass.

1. A : 9 mm (0.35 in.) 
2. B : 25 mm (0.98 in.) 

Fig 3: Installing New Stoppers

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Install new dams with adhesive tape as shown in the illustration.

1. A : 7 mm (0.28 in.) 
2. B : 20 mm (0.79 in.) 

Fig 4: Installing New Dams

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim is perfectly even but does not contact with the 2 stoppers.
3. Place reference marks between the glass and the body.
4. Remove the glass.

Fig 5: Positioning Glass

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Using cleanser, clean the contact surface which is black-colored area around the entire glass rim.

Fig 6: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 7: Coating Contact Surface Of Body With Primer "M"

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
2. If the primer is accidentally coated to the area not specified, wipe it off with a clean shop rag before the primer dries.

Fig 8: Coating Contact Surface Of Glass With Primer "G"

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1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent. 

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   TEMPERATURE TACKFREE TIME
   
   

   Temperature	Tackfree time
   35 °C (95 °F)	15 minutes
   20 °C (68 °F)	100 minutes
   5 °C (41 °F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown.

   A: 12.0 mm (0.472 in.) 

   B: 8.0 mm (0.315 in.) 

Fig 9: Applying Adhesive

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1. Position the glass so that the reference marks are lined up and press in gently along the rim.
2. Using a spatula, apply adhesive on the glass rim.
   Fig 10: Positioning Windshield Glass

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3. Use a scraper to remove any excess or protruding adhesive.
   Fig 11: Removing Adhesive

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   HINT:

   Make sure that the dam is attached to the body panel, as shown in the illustration.

4. Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardens.

Fig 12: Identifying Dam Attached To Body Panel

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1. Conduct a leak test after the hardening time elapsed.
2. Seal any leak with sealant.

   Part No. 08833-00030 or equivalent. 

Apply adhesive to the molding installation area between the glass and the body.

Part No. 08833-00030 or equivalent. 

Fig 13: Applying Adhesive To Molding Installation Area

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Place a new molding onto the body and tap it by hand.

Fig 14: Installing Upper Outside Molding

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1. Using an air riveter with nose piece No. 4, install 4 new rivets and the outside No. 2 molding.

   HINT:

   Before using the air riveter with nose piece No. 4, cut 5 mm (0.20 in.) at the edge of nose piece No. 4.

   Fig 15: Installing Outside No. 2 Molding

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   NOTE:

   • Do not prize a riveter. It could damage the riveter and cause loose fitting and mandrel bend.
     Fig 16: Caution Do Not Prize Riveter

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   • Do not tilt the riveter when fasten the rivet to the material to avoid loose fitting.
   • Do not allow gap spacing between the rivet head and the material.
     Fig 17: Caution Do Not Tilt Riveter

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   • Do not allow gap spacing between the materials.
     Fig 18: Do Not Allow Gap Spacing Between Rivet Head And Material

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2. Use the same manner described above to the other side.

1. Install the cowl top ventilator louver LH.
2. Install the cowl top ventilator louver RH.

1. Operate the wiper motor once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
3. Adjust the installation positions of the wiper arms to the positions as shown in the illustration.

   A: Approx. 30 mm (1.18 in.) 

   B: Approx. 21 mm (0.83 in.) 

Fig 19: Adjusting Installation Positions Of Wiper Arms
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4. Torque the nuts.

   Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 

5. Install the 2 wiper arm head caps.

1. If reusing the rain sensor:

   Install the new rain sensor tape.

   1. Remove the used rain sensor tape from the windshield glass or rain sensor.
   2. Stick new rain sensor tape on the lens surface 75 of the rain sensor indicated by the hatched line.

   A: 10 mm (0.39 in.) 

   Fig 20: Installing Rain Sensor Tape

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   NOTE:

   • Make sure that no dust nor fingerprint is not on the sheet surface.
   • Stick the sheet so as not come out from the placing face.
2. Install the rain sensor.
   NOTE:

   • If reusing the windshield:

     Check that the no rain sensor tape remains on the windshield after removing the rain sensor. In case the tape remains, remove completely.

   • Clean the glass surface with a cloth, etc.
   1. Peel the separation paper of the rain sensor tape.
   2. Connect the connector and the rain sensor with screw.
      Fig 21: Connecting Connector And Rain Sensor

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   3. Push the stopper.
   Fig 22: Locking Rain Sensor
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HINT:

Install the rain sensor harness as it go through a hollow on the roof headlining.

INSTALL NIGHT VIEW CAMERA 

1. Install the night view camera by sliding it downward along the front glass, and then tighten the screw.
   Fig 23: Installing Night View Camera (W/Night View)

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   NOTE: Install the night view camera assembly as shown on the illustration.
   Fig 24: Night View Camera Cable Routing

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2. Connect the connector.
3. The adjustment of night view camera, (See ADJUSTMENT ).
4. Install the night view cover and the nut.

Fig 25: Installing Night View Cover

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1. Install the inner rear view mirror with the 2 screw.
2. Connect the connector.

Fig 26: Installing Inner Rear View Mirror

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1. Connect the connector and the overhead console box.
2. Install the overhead console box with the bolt.

Fig 27: Installing Overhead Console Box

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INSTALL OVERHEAD CONSOLE BOX 

1. Connect the connector and the overhead console box.
2. Install the overhead console box with bolt.

Fig 28: Installing Overhead Console Box (W/Lexus Link System)

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Install the 2 holders with the 2 screws.

Install the 2 double visors with the 4 screws.

1. Install the 2 sun visors with the 4 screws, then connect the connectors.
2. Install the 2 caps.

1. Install the front pillar garnish.
2. Use the same manner described above to the other side.

Fig 29: Installing Front Pillar Garnish

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1. Install the 2 assist grips with the 4 screws, then install the 4 assist grip plugs.
2. Use the same manner described above to the other side.