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Automatic Transmission Assembly: Installation

  1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Install the torque converter clutch to the automatic transmission.
      2. Fig 1: Measuring Dimension A Between Engine & End Surface Of Drive Plate Using Calipers & Straight Edge
      G04963424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using calipers and a straight edge, measure dimension A between the engine and the end surface of the drive plate.
      3. Fig 2: Measuring Dimension B Between Engine & End Surface Of Drive Plate Using Calipers & Straight Edge
      G04963454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using calipers and a straight edge, measure the dimension B and check that B is greater than A measured in (b).

    Standard: A + 1 mm (0.03937 in.) or more 

  2. INSTALL NO. 1 ENGINE MOUNTING REAR INSULATOR 
    Fig 3: Identifying No. 1 Engine Mounting Rear Insulator Bolts
    G04963452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the No. 1 engine mounting rear insulator and 4 bolts to the automatic transmission.

      Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

  3. INSTALL TRANSFER ASSEMBLY (See  INSTALLATION  ) 
  4. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    Fig 4: Identifying Transmission Control Cable Bracket Bolts
    G05261381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the No. 1 transmission control cable bracket with 2 bolts.

      Torque: 25 N*m (255 kgf*cm, 19 ft.*lbf) 

  5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY 
      Fig 5: Identifying Automatic Transmission Bolts
      G05261387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the automatic transmission and 10 bolts to the engine.

      Torque: 17 mm head 

      71 N*m (720 kgf*cm, 53 ft.*lbf) 

      14 mm head 

      37 N*m (380 kgf*cm, 27 ft.*lbf) 

      2. Fig 6: Identifying Torque Converter Clutch Mounting Bolts
      G04963450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 6 torque converter clutch mounting bolts.

      Torque: 48 N*m (490 kgf*cm, 35 ft.*lbf) 

      HINT:

      First install black colored bolt and then the 5 bolts.

  6. INSTALL FLYWHEEL HOUSING UNDER COVER 
    Fig 7: Identifying Flywheel Housing Under Cover With Bolt
    G05261378Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the flywheel housing under cover and bolt.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

  7. CONNECT WIRE HARNESS 
    Fig 8: Identifying Wire Harness With Bolt
    G05261377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the wire harness with the bolt.

      Torque: 8.0 N*m (83 kgf*cm, 71 in.*lbf) 

  8. INSTALL TRANSFER BREATHER HOSE SUB-ASSEMBLY 
    Fig 9: Identifying Transfer Breather Hose Sub-Assembly
    G05261376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the transfer breather hose sub-assembly.

      HINT:

      The breather hose bracket is tightened together with the transmission housing.

  9. CONNECT CONNECTOR 
    1. Connect the speed sensor SP2 connector.
    2. Connect the transmission wire connector.
    3. Connect the park/neutral position switch assembly connector.
    4. Connect the temperature sensor connector.
    5. Connect the speedometer sensor connector.
    6. Connect the indicator No. 1 switch connector. (Low)
    7. Connect the indicator No. 2 switch connector. (Neutral)
    8. Connect the indicator No. 3 switch connector. (Diff. lock)
    9. Connect the transfer shift actuator connector. (with transfer shift actuator)
  10. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY 
    Fig 10: Identifying No. 3 Frame Crossmember Sub-Assembly Bolts
    G04963447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the No. 3 frame crossmember sub-assembly with 4 bolts and 4 nuts.

      Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf) 

    2. Install the No. 3 frame crossmember sub-assembly with 4 bolts.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

  11. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    Fig 11: Identifying Nut & Clip
    G05261372Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the nut and clip on the transmission control cable assembly.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

  12. INSTALL NO. 1 OIL COOLER OUTLET TUBE 
    1. Temporarily install the No. 1 oil cooler outlet tube.
    2. Temporarily install the No. 1 oil cooler inlet tube.
      3. Fig 12: Identifying Bolts & Clamps
      G04963443Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 2 clamps and 2 bolts.

      Torque: 5 N*m (50 kgf*cm, 43 in.*lbf) 

    4. Using SST, tighten the No. 1 oil cooler outlet tube.

      Torque: 34 N*m (346 kgf*cm, 25 ft.*lbf) 

    SST 09023-12701 

  13. INSTALL NO. 1 OIL COOLER INLET TUBE 
    Fig 13: Connecting No. 1 Oil Cooler Inlet Tube Using SST
    G04963412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using SST, tighten the No. 1 oil cooler inlet tube.

      Torque: 34 N*m (346 kgf*cm, 25 ft.*lbf) 

    SST 09023-12701 

  14. INSTALL FRONT SUSPENSION MEMBER BRACKET LH 
    Fig 14: Identifying Front Suspension Member Bracket Bolts
    G04963410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the front suspension member bracket LH with 4 bolts.

      Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

  15. INSTALL FRONT SUSPENSION MEMBER BRACKET 
    1. Install the front suspension member bracket with 4 bolts.

      Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

  16. INSTALL PROPELLER SHAFT ASSEMBLY (See  INSTALLATION  ) 
  17. INSTALL FRONT PROPELLER SHAFT ASSEMBLY (See  INSTALLATION  ) 
  18. ADJUST SHIFT LEVER POSITION 

    HINT:

    (See ADJUSTMENT  )

  19. INSTALL EXHAUST FRONT PIPE ASSEMBLY 

    HINT:

    (See INSTALLATION )

  20. INSTALL OXYGEN SENSOR 

    HINT:

    (See INSTALLATION )

  21. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 

    Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

  22. INSTALL REAR ENGINE UNDER COVER ASSEMBLY 

    Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

  23. INSTALL TRANSFER HIGH AND LOW SHIFT LEVER ASSEMBLY 
    Fig 15: Using Needle Nose Pliers To Install Transfer High & Low Shift Lever Assembly With Snap Ring
    G05261368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using needle nose pliers, install the transfer high and low shift lever assembly with snap ring.

    HINT:

    Apply MP grease to the transfer shift lever.

  24. INSTALL UPPER CONSOLE PANEL ASSEMBLY 
  25. INSTALL NO. 2 CONSOLE UPPER PANEL GARNISH 
  26. INSTALL NO. 1 CONSOLE UPPER PANEL GARNISH 
  27. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY 
    1. Install the shift lever knob on the shift lever.
    2. Install the floor shift lever knob on the shift lever.
  28. ADD AUTOMATIC TRANSMISSION FLUID 

    HINT:

    (See ADJUSTMENT  )

  29. INSPECT AUTOMATIC TRANSMISSION FLUID 

    HINT:

    (See ADJUSTMENT  )

  30. INSTALL BATTERY NEGATIVE TERMINAL 
  31. INSPECT SHIFT LEVER POSITION 

    HINT:

    (See ADJUSTMENT  )

  32. CHECK FOR EXHAUST GAS LEAKS 

    HINT:

    (See INSTALLATION )

  33. RESET MEMORY 
    NOTE: Perform the RESET MEMORY (AT initialization) when replacing the automatic transmission assembly, engine assembly or ECM (See MANUAL SHIFTING TEST  ).

    HINT:

    RESET MEMORY cannot be completed by only disconnecting the battery terminal.

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