Back Window Glass: Installation

1. Install 2 new stoppers to the vehicle body as shown in Fig 1 .

Fig 1: Installing No. 1 Back Window Glass Stopper

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the installation part of the stopper with Primer G.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   • Do not apply too much primer.
2. Install 2 new stoppers onto the glass.
   Fig 2: Installing New Stoppers Onto Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard dimension 

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   • Do not apply too much primer.
2. Install the back window No. 1 molding, as shown in Fig 3 .

Fig 3: Installing No. Back Window Moulding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the installation part of the dam with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not apply too much primer.
2. Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in Fig 4 .
   Fig 4: Installing Back Window Glass Dam

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard dimension 

   STANDARD DIMENSION
   
   

   Area	Dimension
   a	1.5 mm (0.059 in.)

1. Clean and shape the contact surface of the vehicle body.
   1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
      NOTE: Be careful not to damage the vehicle body.

      HINT:

      Leave as much adhesive on the vehicle body as possible.

   2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.

      HINT:

      Even if all the adhesive has been removed, clean the vehicle body.

      Fig 5: Cleaning And Shaping Contact Surface Of Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Position the glass.
   1. Using a suction cup, place the glass in the correct position.
   2. Check that the whole contact surface of the glass rim is perfectly even.
   3. Place reference marks between the glass and vehicle body.
      Fig 6: Placing Reference Marks Between Glass & Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Check that the stoppers are attached to the vehicle body correctly.

      HINT:

      When reusing the glass, check and correct the reference mark positions.

   4. Remove the glass.
3. Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not coat the adhesive with Primer M.
   • Do not keep any of the opened Primer M for later use.
   Fig 7: Coating Exposed Part Of Vehicle Body On Vehicle Side With Primer M

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   Fig 8: Coating Edge Of Glass And Contact Surface With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

5. Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).
   1. Cut off the tip of the cartridge nozzle, as shown in Fig 9 .

      HINT:

      After cutting off the tip, use all adhesive within the time described in TACK-FREE TIME DESCRIPTION TABLE  .

      Tack-free time 

      TACK-FREE TIME DESCRIPTION TABLE
      
      

      Temperature	Tack-free Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Coat the glass with adhesive, as shown in Fig 9 .
      Fig 9: Coating Glass With Adhesive

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      Standard dimension 

      STANDARD DIMENSION TABLE
      
      

      Area	Dimension
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	9.0 mm (0.354 in.)
      d	9.0 mm (0.354 in.)
      e	14.0 mm (0.551 in.)

6. Install the glass.
   1. Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim.
      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Check that the stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and glass.
      Fig 10: Positioning Glass Using Suction Cup

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Lightly press the front surface of the glass to ensure a close fit.
   3. Using a scraper, remove any excess or protruding adhesive.
      NOTE: Do not drive the vehicle for the time described in TEMPERATURE AND MINIMUM TIME PRIOR TO DRIVING VEHICLE TABLE  .

      Minimum time 

   TEMPERATURE AND MINIMUM TIME PRIOR TO DRIVING VEHICLE TABLE
   
   

   Temperature	Minimum time prior to driving vehicle
   35°C (95°F)	1 hour 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

   Fig 11: Removing Any Excess Or Protruding Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   Apply adhesive onto the glass rim.

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with a sealer gun.