Rear Quarter Window Glass: Installation
- INSTALL QUARTER WINDOW ASSEMBLY LH
- Clean and shape the contact surface of the vehicle body.
- Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
HINT:
Leave as much adhesive on the vehicle body as possible.
- Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
HINT:
Even if all the adhesive has been removed, clean the vehicle body.
- Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
- Using a brush, coat the exposed part of the vehicle body with Primer M.
- Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
Standard dimension
STANDARD DIMENSIONArea Dimension a 9.0 mm (0.354 in.) b 52.0 mm (2.047 in.) c 17.0 mm (0.669 in.) d 12.0 mm (0.472 in.) e 6.0 mm (0.236 in.) HINT:
If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.
- Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
- Cut off the tip of the cartridge nozzle.
HINT:
After cutting off the tip, use all adhesive within the time described in the table below.
Tackfree time
TEMPERATURE SPECIFICATION TABLETemperature Tackfree Time 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours - Load the sealer gun with the cartridge.
- Coat the glass with adhesive.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard dimension
ADHESIVE STANDARD DIMENSIONArea Dimension a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 6.0 mm (0.236 in.) d 550 mm (21.654 in.) e 20 mm (0.787 in.)
- Cut off the tip of the cartridge nozzle.
- Install the glass to the vehicle body.
- Hold the glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened.NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and glass.
- Lightly press the front surface of the glass to ensure a close fit.
- Using a scraper, remove any excess or protruding adhesive.NOTE: Take care not to drive the vehicle for the time described in the table below.
Minimum time
TEMPERATURE SPECIFICATION TABLETemperature Minimum time prior to driving vehicle 35°C (96°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours
- Hold the glass in place securely with tape or equivalent to the vehicle body until the adhesive has hardened.
- Clean and shape the contact surface of the vehicle body.
- CHECK FOR LEAKS AND REPAIR
- Conduct a leak test after the adhesive has completely hardened.
- Seal any leaks with auto glass sealer.
- INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH
- INSTALL ROOM LIGHT ASSEMBLY NO.2
- INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH
- INSTALL ROPE HOOK
- INSTALL REAR SEAT SIDE COVER LH
- INSTALL REAR NO.1 SEAT BELT ASSEMBLY OUTER LH
- INSTALL DECK SIDE TRIM COVER LH
- INSTALL REAR FLOOR FINISH SIDE PLATE LH
- INSTALL REAR FLOOR FINISH PLATE
- INSTALL DECK SIDE TRIM BOX LH
- INSTALL DECK SIDE TRIM BOX RH
- INSTALL JACK CARRIER ASSY
- INSTALL BACK DOOR WEATHERSTRIP
- INSTALL NO.2 DECK BOARD SUB-ASSEMBLY
- INSTALL NO.3 DECK BOARD SUB-ASSEMBLY
- INSTALL DECK FLOOR BOX REAR
- INSTALL DECK FLOOR BOX FRONT
- INSTALL TONNEAU COVER ASSEMBLY
- INSTALL DECK BOARD SUB-ASSEMBLY
- INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
- INSTALL REAR DOOR SCUFF PLATE LH
- CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
- PERFORM INITIALIZATION NOTE: Some systems need initialization when disconnecting the cable from the negative (-) battery terminal (See INITIALIZATION ).