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Charging Systems: Charging: Generator: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  2. REMOVE NO. 1 AIR CLEANER INLET (See  REMOVAL  ) 
  3. REMOVE V-BANK COVER (See  REMOVAL  ) 
  4. REMOVE ENGINE UNDER COVER 
  5. REMOVE FAN AND GENERATOR V BELT (See  REMOVAL  ) 
  6. REMOVE VANE PUMP PULLEY 
    1. Using SST, remove the nut and vane pump pulley.

      SST 09960-10010 

  7. REMOVE GENERATOR ASSEMBLY 
    1. Disconnect the generator connector.
    2. Remove the rubber cap and nut, and disconnect the generator wire.
    3. Remove the bolt and disconnect the engine wire bracket.
      Fig 1: Identifying Generator Assembly
      G05289481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 nuts, bolt and generator.
      NOTE: If the stud bolt of the nut is loose, replace the stud bolt.
      Fig 2: Locating Generator Nuts And Bolt
      G05289482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002