Back Window Glass: Installation

1. Using a brush or sponge, coat the application area of the No 2 back window glass stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new No 2 back window glass stoppers onto the back window glass, as shown in the illustration
   Fig 1: Identifying No 2 Back Window Glass Stoppers Onto Back Window Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension 

   STANDARD DIMENSION
   
   

   Area	Dimension
   A	40.0 mm (1.575 in.)
   B	17.0 mm (0.669 in.)

   HINT:

   Only 2-piece type No. 2 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

1. Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.

   HINT:

   Only 2-piece type No. 1 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

   Fig 2: Identifying No. 1 Back Window Glass Stoppers To Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of back window glass dam with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not apply too much primer.
2. Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration.
   Fig 3: Identifying Dam Line

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension 

   STANDARD DIMENSION
   
   

   Area	Dimension
   a	1.5 mm (0.0591 in.)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT.

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries

1. Using a brush or sponge, coat the application area of No 1 back window molding with Primer G.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   • Do not apply too much primer.

   HINT:

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new molding onto the back window glass as shown in the illustration.
   NOTE: Align the joint of the new molding with the ceramic notch.
   Fig 4: Identifying Molding On Back Window Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Position the back window glass assembly.
   1. Using suction cups place the back window glass assembly in the correct position
   2. Check that the whole contact surface of the back window glass rim is perfectly even.
   3. Align the matchmarks on the back window glass and vehicle body.
      NOTE: Check that the back window glass stoppers are attached to the vehicle body correctly.
      Fig 5: Identifying Matchmarks On Back Window Glass And Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Remove the back window glass assembly.
2. Using a brush, coat the installation surface on the vehicle body with Primer M.
   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer M for later use.

   Fig 6: Coating Installation Surface On Vehicle Body With Primer M

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries

3. Using a brush or sponge, coat the adhesive application area with Primer G
   Fig 7: Identifying Adhesive Application Area With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT.

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

4. Apply adhesive to the glass

   Adhesive: 

   Toyota Genuine Windshield Glass Adhesive or equivalent 

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage Time Frame 

      USAGE TIME FRAME
      
      

      Temperature	Tack-free Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the back window glass as shown in the illustration
      Fig 8: Applying Adhesive To Back Window Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension 

      STANDARD DIMENSION
      
      

      Area	Dimension
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	9 0 mm (0.354 in.)
      d	9.0 mm (0.354 in.)
      e	14.0 mm (0.551 in.)

5. Install the back window glass assembly.
   1. Using suction cup position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.
      NOTE:

      • Check that the back window glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and back window glass.
        Fig 9: Installing Back Window Glass Assembly

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Lightly press the front surface of the back window glass to ensure a close fit

      HINT:

      Press the glass with force of 98 N (10 kgf, 22 lbf) or more

   3. Hold the back window glass using protective tape until the applied adhesive becomes hard.
      NOTE: Do not drive the vehicle for the time described in the table below.

      Minimum Time 

      MINIMUM TIME
      
      

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

6. Connect the 2 back window defogger connectors.

Fig 10: Locating Back Window Defogger Connectors

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. After the adhesive has hardened, apply water from the outside of the vehicle Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape

HINT.

Use the same procedure for the RH side and the LH side.

HINT.

Use the same procedure for the RH side and the LH side.

HINT:

Use the same procedure for the RH side and the LH side.