Windshield Glass: Installation

1. Using a brush or sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries

2. Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration
   Fig 1: Identifying No. 2 Windshield Glass Stoppers Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension 

   STANDARD DIMENSION
   
   

   Area	Dimension
   A	40.0 mm (1.575 in.)
   B	30.0 mm (1.181 in.)
   C	25.0 mm (0.984 in.)
   D	14.2 mm (0.559 in.)

   HINT:

   Only 2-piece type No 1 windshield glass stoppers are supplied Use the 2-piece type stoppers even if the 1-piece type stoppers were used

1. Install 2 new No 1 windshield glass stoppers to the vehicle body, as shown in the illustration

   HINT:

   Only 2-piece type No 1 windshield glass stoppers are supplied Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

   Fig 2: Identifying No 1 Windshield Glass Stoppers To Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of the windshield outside molding with Primer G
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT.

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries

2. Install the windshield outside molding, as shown in the illustration.

   Standard Dimension 

   STANDARD DIMENSION
   
   

   Area	Dimension
   a	2.0 mm (0.0787 in.)

Fig 3: Identifying Windshield Outside Molding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of the windshield glass adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   • Install a new adhesive dam along the ceramic notches.

   HINT.

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries

2. Install a new adhesive dam onto the windshield glass, as shown in the illustration.
   Fig 4: Identifying Adhesive Dam Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension 

   STANDARD DIMENSION
   
   

   Area	Dimension
   a	9.5 mm (0.374 in.)

   NOTE: Install a new adhesive dam along the dam reference line.

1. Position the glass
   1. Using suction cups, place the glass in the correct position.
   2. Check that the whole contact surface of the glass rim is perfectly even.
   3. Place reference marks between the glass and vehicle body
      NOTE: Check that the stoppers are attached to the vehicle body correctly.
      Fig 5: Identifying Reference Marks Between Glass And Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      When reusing the glass, check and correct the reference mark positions.

   4. Remove the glass.
2. Using a brush, coat the exposed part of the vehicle body with Primer M.
   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer M for later use.

   HINT:

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

3. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   Fig 6: Coating Exposed Part Of Vehicle Body With Primer M

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   Fig 7: Coating Edge Of Glass And Contact Surface With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension 

   STANDARD DIMENSION
   
   

   Area	Dimension
   a	10 2 mm (0.402 in.)
   b	4 0 mm (0.158 in.)
   c	7.0 mm (0.276 in)
   d	10 2 mm (0.402 in.)
   e	3 0 mm (0.118 in.)
   f	4.0 mm (0.158 in.)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT.

   • Apply Primer G onto the ceramic notches
   • If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries
4. Apply adhesive to the glass

   Adhesive: 

   Toyota Genuine Windshield Glass Adhesive or equivalent 

   1. Cut off the tip of the cartridge nozzle as shown in the illustration

      HINT.

      After cutting off the tip, use all adhesive within the time described in the table below

      Usage Time Frame 

      USAGE TIME FRAME
      
      

      Temperature	Tack-free Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge
   3. Coat the glass with adhesive as shown in the illustration.
      Fig 8: Coating Glass With Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension 

      STANDARD DIMENSION
      
      

      Area	Dimension
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	10.2 mm (0.402 in.)
      d	10.2 mm (0 402 in.)
      e	3.0 mm (0.118 in.)

5. Install the glass
   1. Using suction cups, position the glass so that the reference marks are aligned, and press it in gently along the rim
      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Check that the stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and glass.
        Fig 9: Positioning Glass So That Reference Marks Are Aligned, And Press It In Gently Along Rim

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Lightly press the front surface of the glass to ensure a close fit

      HINT

      Press the glass with force of 98 N (10 kgf, 22 lbf) or more.

   3. Using a scraper, remove any excess or protruding adhesive
      NOTE: Do not drive the vehicle for the time described in the table below.

      Minimum Time 

      MINIMUM TIME
      
      

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

      HINT.

      Apply adhesive onto the glass rim.

      Fig 10: Removing Any Excess Or Protruding Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Conduct a leak test after the adhesive has completely hardened
2. Seal any leaks with a sealer gun

HINT:

Use the same procedure for the RH side and the LH side.

HINT

Use the same procedure for the RH side and the LH side.

HINT

Use the same procedure for the RH side and the LH side

HINT.

Use the same procedure for the RH side and the LH side.

HINT:

Use the same procedure for the RH side and the LH side.