Charging System: Generator: Disassembly

REMOVE GENERATOR PULLEY
1. Install SST1-A to the pulley shaft
  SST 09820-63011 (09820-06010, 09820-06021)
  
  Fig 1: Tightening SST1-B
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install SST1-B to SST1-A.
3. While holding SST1-A on the pulley shaft area, tighten SST1-B to the specified torque
  Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)
  
  NOTE: Securely attach SST1-A to the pulley shaft.
  
  HINT.
  
  Read SST1-B tightening torque by using the reactive torque of SST1-A
4. Mount 2 faces of SST2 in a vise
5. With SST1 -A and B attached to the generator, insert the pulley lock nut into the hexagon portion of SST2.
  
  Fig 2: Mounting Faces Of SST2 In Vise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. To loosen the pulley nut, rotate SST1-A in the direction shown in the illustration.
  
  Fig 3: Loosening Pulley Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: With SST2 (pulley nut) secured in place, the pulley lock nut will loosen due to the rotation of SST1-A in the direction shown in the illustration.
7. Remove the generator from SST2.
8. While holding SST1-B in place, rotate SST1-A to the right to loosen it Then remove SST1-A and B from the generator
9. Remove the pulley lock nut and generator pulley.
  
  Fig 4: Removing Pulley Lock Nut And Generator Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR REAR END COVER
1. Remove the 3 nuts and generator rear end cover from the generator coil assembly.
  
  Fig 5: Locating Generator Rear End Cover Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR TERMINAL INSULATOR
1. Remove the generator terminal insulator from the generator coil assembly.
  
  Fig 6: Locating Generator Terminal Insulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Remove the 2 screws and generator brush holder assembly from the generator coil assembly.
  
  Fig 7: Locating Generator Brush Holder Assembly Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR COIL ASSEMBLY
1. Remove the 4 through bolts
  
  Fig 8: Locating Generator Coil Assembly Through Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the generator coil assembly
  SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
  
  Fig 9: Removing Generator Coil Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the generator washer.
  
  Fig 10: Locating Generator Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the generator rotor assembly from the drive end frame.
  
  Fig 11: Locating Generator Rotor Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR ROTOR BEARING
1. Remove the 4 screws and retainer from the drive end frame.
  
  Fig 12: Locating Retainer Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, remove the generator rotor bearing from the drive end frame.
  SST 09950-60010 (09951 -00270), 09950-70010 (09951-07100)
  
  Fig 13: Removing Generator Rotor Bearing From Drive End Frame
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002