Automatic Transmission Assembly: Installation

1. Install the 2 bolts to the transmission breather assembly in the order shown in the illustration

   Torque: Bolt 1 

   7.0 N*m (71 kgf*cm, 62 in.*lbf) 

   Bolt 2 

   7.0 N*m (71 kgf*cm, 62 in.*lbf) 

   BOLT LENGTH SPECIFICATION
   
   

   Bolt	Bolt Length
   1	30 mm (1 18 in)
   2	14 mm (0 551 in)

   HINT

   Be sure to install the transmission breather assembly so that the pipe is positioned between the two-way wire harness.

   Fig 1: Locating Transmission Breather Assembly And Clamps With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the 2 wire harness clamps to the transmission breather assembly
3. Install the bolt and ground wire to the transmission breather assembly

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

1. Connect the breather hose to the breather tube

   HINT.

   Be sure to insert the breather hose to the end

2. Install a new O-ring
3. Coat the O-ring with ATF.
4. Install the transmission breather tube with the bolt

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

1. Inspect the torque converter clutch (see TORQUE CONVERTER CLUTCH AND DRIVE PLATE  )
   Fig 2: Locating Automatic Transmission Breather Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a vernier caliper and a straightedge, measure dimension A between the transmission and the end surface of the drive plate
   Fig 3: Measuring Dimension A Between Transmission And End Surface Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Aligning the matchmarks on the transmission case and torque converter clutch, engage the splines of the input shaft and turbine runner.
   Fig 4: Identifying Matchmarks On Transmission Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Engage the splines of the stator shaft and stator while turning the torque converter clutch.

   HINT.

   Turn the torque converter clutch approximately 180°.

   Fig 5: Turning Torque Converter Clutch

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch
   NOTE: Do not push on the torque converter when aligning the matchmarks.
   Fig 6: Aligning Matchmarks On Torque Converter Clutch And Transmission Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is greater than A measured in the first step

   Standard: A + 1 mm (0.04 in.) or more 

   Fig 7: Measuring Dimension B

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Make sure that the knock pins are installed on the engine.
   Fig 8: Locating Knock Pins

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the automatic transmission to the engine with the 10 bolts

   Torque: Bolt A 

   71 N*m (724 kgf*cm, 52 ft.*lbf) for 17 mm bolt 

   Bolt B 

   37 N*m (377 kgf*cm, 27 ft.*lbf) for 14 mm bolt 

   NOTE:

   • Insert dowel pins into the dowel holes securely so that the end face of the automatic transmission assembly fits close against the engine assembly before tightening the bolts.
     Fig 9: Locating Transmission Assembly Bolts

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Make sure that the dowel pins are not loose, bent, damaged or scratched and then install the transaxle onto the engine with the contact surfaces of the engine and transaxle flat against each other.

1. Install the 2 bolts and wire harness clamp

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

2. Connect the transmission wire connector.

   HINT

   Push up the lever until the claw of the transmission wire connector makes a connection sound

   Fig 10: Pushing Up Lever Until Claw Of Transmission Wire Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the nut and 2 wire harness clamps

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

4. Connect the park/neutral position switch connector.
   Fig 11: Locating Wire Harness Clamps

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the breather hose to the transmission breather assembly.

   HINT

   Be sure to insert the breather hose until stopped by the protrusion on the transmission breather assembly

   Fig 12: Locating Breather Plug Hose

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transmission control shaft lever with the nut

   Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) 

   Fig 13: Locating Transmission Control Shaft Lever With Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the rear engine mounting insulator with the 4 bolts

   Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

   Fig 14: Locating Rear Engine Mounting Insulator Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine rear mounting member to the automatic transmission assembly with the 4 nuts

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

   Fig 15: Locating Engine Rear Mounting Member Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 6 torque converter clutch setting bolts

   Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

   HINT:

   First install the black colored bolt and then the remaining 5 bolts

1. Install the oil cooler tube bracket with the 3 bolts
   Fig 16: Locating Torque Converter Clutch Setting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   Fig 17: Locating Oil Cooler Tube Bracket With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 14 N*m (140 kgf*cm, 10 ft.*lbf) 

2. Install the 2 oil cooler tubes with the 2 clips

1. Install the No 1 exhaust pipe support bracket with the 2 bolts

   Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf) 

   Fig 18: Locating Exhaust Pipe Support Bracket Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

(See INSTALLATION )

1. Add the automatic transmission fluid (See AUTOMATIC TRANSMISSION FLUID  )

1. After replacing the automatic transmission assembly, certain procedures are necessary (See INITIALIZATION  ).