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Automatic Transmission Unit: Disassembly

  1. REMOVE HARNESS BRACKET 
    1. Remove the 2 bolts and harness brackets.
      Fig 1: Locating Harness Brackets Bolts
      G05751014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE TRANSMISSION CONTROL SHAFT LEVER RH 
    1. Remove the nut, spring washer and transmission control shaft lever RH.
      Fig 2: Locating Transmission Control Shaft Lever Nut
      G05751015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Using a screwdriver, bend the tabs of the lock washer.
    2. Remove the nut and lock washer.
    3. Remove the bolt and park/neutral position switch assembly.
      Fig 3: Identifying Nut And Lock Washer
      G05751016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL COOLER TUBE UNION 
    1. Remove the 2 oil cooler tube unions.
    2. Remove the 2 O-rings from the 2 oil cooler tube unions.
      Fig 4: Removing Oil Cooler Tube Unions
      G05751017Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE AUTOMATIC TRANSMISSION BREATHER TUBE 
    1. Remove the bolt and automatic transmission breather tube
    2. Remove the O-ring from the automatic transmission breather tube
      Fig 5: Locating Automatic Transmission Breather Tube With Bolt
      G05751018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE AUTOMATIC TRANSMISSION FLANGE YOKE ASSEMBLY 
    1. Using SST and a hammer, loosen the staked part of the nut

      SST 09930-00010 

      Fig 6: Tapping Automatic Transmission Flange Yoke Nut
      G04948618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a 30 mm socket wrench, remove the nut

      SST 09330-00021, 09950-30012 (09955-03040) 

    3. Remove SST.
    4. Tap the flange yoke with a plastic-faced hammer to remove it.
    5. Remove the 2 rear No 1 output shaft bearing spacers and rear cover sleeve
      Fig 7: Holding Flange Yoke Removing Nut
      G05751020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a screwdriver, pry out the oil seal from the flange yoke
  7. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY 
    NOTE: Do not turn the transmission over as this will contaminate the valve body with foreign matter located at the bottom of the pan.
    1. Remove the overflow plug and gasket
    2. Remove the drain plug and gasket
      Fig 8: Identifying Oil Seal From Flange Yoke
      G04948620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 9 bolts, oil pan and gasket
      Fig 9: Locating Oil Pan Bolts
      G04948406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Examine the particles in the pan
      1. Remove the magnets from the oil pan Use the removed magnets to collect any steel chips Look carefully at the chips and particles in the pan and on the magnet to anticipate the type of wear which might be found in the transmission. Steel (magnetic), bearing, gear and plate wear Brass (non-magnetic). bush wear
        Fig 10: Examining Particles In Pan
        G04831117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 4 bolts and valve body oil strainer from the valve body.
      Fig 11: Locating Oil Strainer Bolts
      G04948408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the valve body oil strainer.
      Fig 12: Identifying O-Ring
      G04948409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Remove the bolt, lock plate and ATF temperature sensor.
    2. Remove the O-ring from the ATF temperature sensor.
    3. Disconnect the oil pressure switch connector.
    4. Disconnect the 9 connectors from the solenoid valves.
      Fig 13: Locating Solenoid Valves Connector
      G04948410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the bolt, detent spring cover and detent spring
      Fig 14: Locating Detent Spring Cover And Detent Spring
      G04948411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 17 bolts.
    7. Remove the valve body
      Fig 15: Locating Bolts
      G04948412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Disconnect the manual valve connecting rod from the manual valve lever sub-assembly.
      Fig 16: Disconnecting Manual Valve Connecting Rod From Manual Valve Lever Sub-Assembly
      G05751029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE CHECK BALL BODY 
    1. Remove the check ball body and spring
      Fig 17: Identifying Check Ball Body And Spring
      G04948413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TRANSMISSION WIRE 
    1. Disconnect the 3 connectors from the 3 speed sensors
      Fig 18: Locating Speed Sensor Connectors
      G04948439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and pull out the transmission wire
    3. Remove the O-ring from the transmission wire connector
      Fig 19: Locating Transmission Wire Bolt
      G04948441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE SPEED SENSOR 
    1. Remove the 2 bolts and 2 speed sensors NC3 and SP2
    2. Using a T30 "TORX" wrench, remove the bolt and speed sensor NT.
    3. Remove the O-ring from the speed sensor NT.
      Fig 20: Locating Speed Sensors NC3 And SP2
      G04948631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE AUTOMATIC TRANSMISSION CASE PLUG 
    1. Remove the plug and O-ring
      Fig 21: Locating Automatic Transmission Case Plug
      G04948632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 3 bolts and parking lock pawl bracket.
      Fig 22: Locating Parking Lock Pawl Bracket Bolts
      G04948633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Disconnect the parking lock rod from the manual valve lever.
      Fig 23: Disconnecting Parking Lock Rod From Manual Valve Lever
      G04948634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE PARKING LOCK PAWL SHAFT 
    1. Pull out the parking lock pawl shaft from the front side, then remove the lock pawl and spring.
    2. Remove the E-ring from the shaft
      Fig 24: Removing E-Ring From Shaft
      G04948635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a screwdriver and hammer, cut off the spacer and remove it from the shaft.
      Fig 25: Cutting Spacer
      G04948636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch and hammer, tap out the spring pin

      HINT.

      Slowly tap out the spring pin so that it will not fall into the transmission case.

    3. Pull the manual valve lever shaft out through the case, and remove the manual valve lever sub-assembly
      Fig 26: Tapping Spring Pin
      G04948637Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, pry out the oil seal.
      Fig 27: Prying Out Oil Seal
      G04948638Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 11 bolts from the transmission case.
      Fig 28: Locating Transmission Case Bolts
      G04948639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pull out the oil pump.
      NOTE: Do not damage the oil pump.
      Fig 29: Identifying Oil Pump
      G04948640Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the oil pump.
      Fig 30: Identifying O-Ring From Oil Pump
      G04948641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE OVERDRIVE AND REVERSE CLUTCH DISC ASSEMBLY AND FRONT PLANETARY GEAR ASSEMBLY WITH NO. 1 BRAKE DISC SET 
    1. Remove the overdrive and reverse clutch disc assembly and front planetary gear with No. 1 brake disc set from the transmission case.
    2. Remove the thrust needle roller bearing and race.
      Fig 31: Identifying Reverse Clutch Disc Assembly
      G04948642Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE NO. 1 BRAKE DISC SET 
    1. Remove the 5 plates, 5 discs and flange.
  22. INSPECT NO. 1 BRAKE DISC  (See INSPECTION  )
    Fig 32: Identifying Plates, Discs And Flange
    G04948643Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Remove the front planetary gear with the front planetary sun gear from the overdrive and reverse clutch disc assembly.
      Fig 33: Identifying Front Planetary Gear Assembly
      G04948644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 oil seal rings.
      Fig 34: Identifying Oil Seal Rings
      G04948645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the clutch drum thrust washer
      Fig 35: Identifying Clutch Drum Thrust Washer
      G04948646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 clutch drum oil seal rings.
      Fig 36: Identifying Clutch Drum Oil Seal Rings
      G04948647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the front planetary sun gear.
  24. INSPECT FRONT PLANETARY GEAR ASSEMBLY  (See INSPECTION  )
    Fig 37: Identifying Front Planetary Sun Gear
    G04948648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE OVERDRIVE CLUTCH DISC SET 
    1. Using a screwdriver, remove the snap ring from the overdrive direct clutch drum sub-assembly.
      Fig 38: Identifying Snap Ring From Overdrive Direct Clutch Drum Sub-Assembly
      G04948649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the flange, 4 discs and 4 plates from the overdrive direct clutch drum sub-assembly
  26. INSPECT OVERDRIVE CLUTCH DISC  (See INSPECTION  )
    Fig 39: Identifying Flange, Discs And Plates From Overdrive Direct Clutch Drum Sub-Assembly
    G04948650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE REVERSE CLUTCH DISC SET 
    1. Using a screwdriver, remove the snap ring from the reverse clutch drum sub-assembly
      Fig 40: Identifying Snap Ring From Reverse Clutch Drum Sub-Assembly
      G04948651Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the flange, 5 discs, 5 plates and cushion plate from the reverse clutch drum sub-assembly.
  28. INSPECT REVERSE CLUTCH DISC  (See INSPECTION  )
    Fig 41: Identifying Flange, Discs, Plates And Cushion Plate From Reverse Clutch Drum Sub-Assembly
    G04948652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE REVERSE CLUTCH PISTON 
    1. Place SST on the reverse clutch balancer, and compress the return spring with a press.

      SST 09380-50010 

    2. Using SST, remove the snap ring

      SST 09350-30020 (09350-07070) 

      Fig 42: Compressing Return Spring With Press
      G04948653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the reverse clutch balancer and reverse clutch return spring from the reverse clutch drum sub-assembly.
      Fig 43: Identifying Reverse Clutch Balancer And Reverse Clutch Return Spring From Reverse Clutch Drum Sub-Assembly
      G04948654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Hold the clutch piston and apply compressed air to the oil hole of the reverse clutch drum to remove the clutch piston
    5. Remove the O-ring from the reverse clutch piston
  30. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY  (See INSPECTION  )
    Fig 44: Applying Compressed Air To Oil Hole Of Reverse Clutch Drum
    G04948655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE REVERSE CLUTCH DRUM SUB-ASSEMBLY 
    1. Remove the reverse clutch drum from the overdrive direct clutch drum.

      HINT

      The reverse clutch drum is easier to remove if the hole snap ring is installed. Use the hole snap ring removed in "remove reverse clutch disc set"

    2. Remove the 3 O-rings from the reverse clutch drum sub-assembly.
      Fig 45: Identifying Snap Ring Installation Position
      G04948656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE OVERDRIVE DIRECT CLUTCH PISTON SUB-ASSEMBLY 
    1. Place SST on the No. 3 clutch balancer, and compress the return spring with a press

      SST 09380-50010 

    2. Using SST, remove the snap ring

      SST 09350-30020 (09350-07070) 

      Fig 46: Compressing Return Spring With Press
      G04948657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No. 3 clutch balancer and overdrive clutch return spring sub-assembly.
      Fig 47: Identifying No. 3 Clutch Balancer And Overdrive Clutch Return Spring Sub-Assembly
      G04948658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Hold the overdrive direct clutch piston and apply compressed air to the oil hole of the overdrive direct clutch drum to remove the overdrive direct clutch piston sub-assembly.
    5. Remove the O-ring from the No 3 clutch balancer.
    6. Remove the O-ring from the overdrive direct clutch piston sub-assembly.
    7. Remove the O-ring from the overdrive direct clutch drum sub-assembly.
  33. INSPECT OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY  (See INSPECTION  )
  34. INSPECT OVERDRIVE DIRECT CLUTCH DRUM SUB-ASSEMBLY  (See INSPECTION  )
    Fig 48: Applying Compressed Air To Oil Hole Of Overdrive Direct Clutch Drum
    G04948659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE FORWARD MULTIPLE CLUTCH DISC ASSEMBLY WITH FRONT PLANETARY RING GEAR 
    1. Remove the forward multiple clutch disc assembly with front planetary ring gear, thrust needle roller bearing and race from the transmission case.
      Fig 49: Identifying Forward Multiple Clutch Disc Assembly With Front Planetary Ring Gear
      G04948660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using needle-nose pliers, detach the snap ring and remove the front planetary ring gear and snap ring from the forward multiple clutch disc assembly
      Fig 50: Detaching Snap Ring
      G04948661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE FORWARD MULTIPLE CLUTCH DISC SET 
    1. Using a screwdriver, remove the snap ring
      Fig 51: Removing Snap Ring
      G04948662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the flange, 6 discs, 6 plates and cushion plate.
  37. INSPECT FORWARD MULTIPLE CLUTCH DISC  (See INSPECTION  )
    Fig 52: Identifying Flange, Discs, Plates And Cushion Plate
    G05751065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE FORWARD CLUTCH PISTON 
    1. Place SST on the No 1 clutch balancer, and compress the return spring with a press

      SST 09380-50010 

    2. Using SST, remove the snap ring

      SST 09350-30020 (09350-07070) 

      Fig 53: Compressing Return Spring With Press
      G04948664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No. 1 clutch balancer and forward clutch return spring sub-assembly from the forward clutch drum sub-assembly.
    4. Remove the O-ring from the No 1 clutch balancer
      Fig 54: Identifying Clutch Balancer And Forward Clutch Return Spring Sub-Assembly From Forward Clutch Drum Sub-Assembly
      G04948665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Hold the forward clutch piston and apply compressed air to the oil hole of the forward clutch drum to remove the forward clutch piston
    6. Remove the 2 O-rings from the piston
  39. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY  (See INSPECTION  )
  40. INSPECT FORWARD CLUTCH DRUM SUB-ASSEMBLY  (See INSPECTION  )
    Fig 55: Applying Compressed Air To Oil Hole Of Forward Clutch Drum
    G04948666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE MULTIPLE DISC CLUTCH HUB 
    1. Remove the multiple disc clutch hub from the transmission case
    2. Remove the thrust bearing race and thrust needle roller bearing from the transmission case
      Fig 56: Identifying Multiple Disc Clutch Hub From Transmission Case
      G04948667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE SUN GEAR INPUT DRUM SUB-ASSEMBLY 
    1. Remove the sun gear input drum, thrust needle roller bearing and race from the transmission case.
  43. INSPECT SUN GEAR INPUT DRUM SUB-ASSEMBLY  (See INSPECTION  )
    Fig 57: Identifying Sun Gear Input Drum, Thrust Needle Roller Bearing And Race From Transmission Case
    G04948668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE ONE-WAY CLUTCH OUTER RACE WITH NO. 1 ONE-WAY CLUTCH 
    1. Using SST, remove the snap ring from the transmission case

      SST 09350-30020 (09350-07060) 

      Fig 58: Identifying Snap Ring From Transmission Case
      G04948669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the one-way clutch outer race with No.1 one-way clutch.
      Fig 59: Identifying One-Way Clutch Outer Race
      G04948670Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear and thrust bearing race from the transmission case
  46. INSPECT REAR PLANETARY SUN GEAR ASSEMBLY  (See INSPECTION  )
    Fig 60: Identifying Rear Planetary Sun Gear And Thrust Bearing Race
    G04948671Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Remove the thrust needle roller bearing, rear planetary gear assembly and thrust bearing race from the transmission case.
  48. INSPECT NO. 1 ONE-WAY CLUTCH  (See INSPECTION  )
    Fig 61: Identifying Thrust Needle Roller Bearing, Rear Planetary Gear Assembly And Thrust Bearing Race
    G04948672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE NO. 1 ONE-WAY CLUTCH 
    1. Remove the 2 snap rings and No. 1 one-way clutch from the one-way clutch outer race.
  50. INSPECT REAR PLANETARY GEAR ASSEMBLY  (See INSPECTION  )
    Fig 62: Identifying Snap Rings
    G04948673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE NO. 2 BRAKE DISC SET 
    1. Remove the No 1 plate, 4 discs, 3 No 2 plates and flange.
  52. INSPECT NO. 2 BRAKE DISC  (See INSPECTION  )
    Fig 63: Identifying Plate, Discs, Plates And Flange
    G04948674Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE DIRECT CLUTCH DRUM SUB-ASSEMBLY WITH REAR PLANETARY RING GEAR AND OUTPUT SHAFT SUB-ASSEMBLY 
    1. Remove the 2 thrust needle roller bearings, 2 races, direct clutch assembly with rear planetary ring gear and output shaft from the transmission case.
      Fig 64: Identifying Thrust Needle Roller Bearings, Races, Direct Clutch Assembly With Rear Planetary Ring Gear
      G04948675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE REAR PLANETARY RING GEAR 
    1. Using needle-nose pliers, detach the snap ring and disconnect the rear planetary ring gear from the output shaft sub-assembly.
      Fig 65: Detaching Snap Ring
      G04948676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. DISCONNECT DIRECT CLUTCH ASSEMBLY 
    1. Disconnect the direct clutch drum from the output shaft and remove the thrust needle roller bearing and thrust bearing race from the output shaft.
      Fig 66: Identifying Direct Clutch Drum From Output Shaft
      G04948677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 clutch drum oil seal rings from the output shaft.
      Fig 67: Identifying Clutch Drum Oil Seal Rings From Output Shaft
      G04948678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 clutch drum oil seal rings from the direct clutch drum.
      Fig 68: Identifying Clutch Drum Oil Seal Rings From Direct Clutch Drum
      G04948679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE NO. 2 CLUTCH DISC SET 
    1. Remove the snap ring, flange, 6 discs, and 6 plates from the direct clutch drum
  57. INSPECT NO. 2 CLUTCH DISC  (See INSPECTION  )
    Fig 69: Removing Snap Ring
    G04948680Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE DIRECT CLUTCH PISTON 
    1. Place SST on the No. 2 clutch balancer, and compress the return spring with a press

      SST 09387-00020 

    2. Using SST, remove the snap ring

      SST 09350-30020 (09350-07070) 

      Fig 70: Compressing Return Spring With Press
      G04948681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch drum.
    4. Remove the O-ring from the balancer.
      Fig 71: Identifying Clutch Balancer And Direct Clutch Return Spring Sub-Assembly
      G04948682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Hold the direct clutch piston and apply compressed air to the oil hole of the direct clutch drum to remove the direct clutch piston
    6. Remove the O-ring from the direct clutch piston.
    7. Remove the O-ring from the direct clutch drum.
    8. Fig 72: Applying Compressed Air To Oil Hole Of Direct Clutch Drum
      G04948683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY  (See INSPECTION  )
  60. REMOVE NO. 2 BRAKE PISTON 
    1. Set SST on the No 2 brake piston return spring, tighten SST and compress the return spring.

      SST 09380-50010 

    2. Using SST, remove the snap ring and the No. 2 brake piston return spring sub-assembly.

      SST 09350-30020 (09350-07070) 

      Fig 73: Compressing Return Spring With SST
      G04948684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Hold the No 2 brake piston and apply compressed air to the oil hole of the transmission case to remove the No 2 brake piston
    4. Remove the 3 O-rings from the No. 2 brake piston
  61. INSPECT NO. 2 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY  (See INSPECTION  )
  62. REMOVE BRAKE PLATE STOPPER SPRING 
    1. Remove the 2 brake plate stopper springs
      Fig 74: Applying Compressed Air To Oil Hole Of Transmission Case
      G04948685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE REAR AUTOMATIC TRANSMISSION OIL SEAL 
    1. Using SST, tap out the oil seal

      SST 09308-00010 

  64. REMOVE REAR OUTPUT SHAFT RADIAL BALL BEARING 
    1. Using snap ring pliers, remove the snap ring from the transmission case
      Fig 75: Removing Oil Seal
      G04948686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the bearing.

      SST 09308-00010 

      Fig 76: Removing Bearing
      G04948687Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002