Valve Body Assembly: Installation

INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Install the spring and check ball body.
  
  Fig 1: Identifying Check Ball Body And Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Align the groove of the manual valve with the lever pin
  
  Fig 2: Aligning Groove Of Manual Valve With Lever Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 17 bolts.
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
  
  HINT
  
  Each bolt length is indicated below.
  
  Bolt length:
  
  21 mm (0.827 in.) for bolt A
  
  31 mm (1.22 in.) for bolt B
  
  64 mm (2.52 in.) for bolt C
  
  Fig 3: Locating Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the detent spring and detent spring cover with the bolt.
  NOTE: Make sure to install the detent spring so that its roller is perpendicularly aligned to the center of the manual valve lever.
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 4: Locating Detent Spring Cover And Detent Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the 9 connectors to the solenoid valves
6. Connect the oil pressure switch connector.
7. Coat a new O-ring with ATF and install to the ATF temperature sensor
8. Install the ATF temperature sensor and lock plate with the bolt
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 5: Locating Solenoid Valves Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new O-ring with ATF and install it to the oil strainer
  NOTE: Ensure that the O-ring is not twisted or pinched.
  
  Fig 6: Identifying O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil strainer to the valve body with the 4 bolts
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
  
  Fig 7: Locating Oil Strainer Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
1. Install the 3 magnets to the oil pan
  
  Fig 8: Identifying Magnets To Oil Pan
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install a new gasket and the oil pan to the transmission case with the 9 bolts
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
  
  Fig 9: Locating Oil Pan Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Make sure that there is no oil or foreign matter on the gasket seal surface and oil pan contact surface.
  - Install the gasket so that there is no slack in the gasket, and that the entire seal surface is level.
  - Make sure that the 9 gasket drop prevention protrusions are set on the oil pan.
  - When tightening the oil pan, make sure that the gasket is not pinched between the gasket tightening area sleeve and the transmission seal surface.
    
    Fig 10: Identifying Correct And Incorrect Seal Surface Area
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
1. Install the No 1 exhaust pipe support bracket with the 2 bolts.
  Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)
  
  Fig 11: Locating Exhaust Pipe Support Bracket With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the No. 1 exhaust pipe support bracket with 2 new bolts and 2 new nuts
  Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)
ADD AUTOMATIC TRANSMISSION FLUID
1. Add automatic transmission fluid (See AUTOMATIC TRANSMISSION FLUID )
INSTALL NO. 2 ENGINE UNDER COVER
CHECK AUTOMATIC TRANSMISSION SYSTEM PRECAUTION
1. After replacing the valve body or solenoid valve, certain procedures are necessary (See INITIALIZATION ).
  
  Fig 12: Locating Exhaust Pipe Support Bracket With Bolts And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002