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Charging Systems: Generator: Removal

  1. REMOVE COWL TOP VENTILATOR LOUVER RH 
    1. Remove the 6 clips and cowl top ventilator louver RH.
    2. Fig 1: Removing Clips And Cowl Top Ventilator Louver RH
      G05854733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
  3. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  4. REMOVE AIR CLEANER INLET COVER  (See REMOVAL )
  5. REMOVE NO. 1 AIR CLEANER INLET  (See REMOVAL )
  6. REMOVE NO. 1 ENGINE UNDER COVER  (See REPLACEMENT )
  7. REMOVE FRONT SUSPENSION MEMBER PROTECTOR LOWER  (See REMOVAL )
  8. REMOVE NO. 2 ENGINE UNDER COVER  (See REMOVAL )
  9. REMOVE INTAKE AIR CONNECTOR PIPE  (See REMOVAL )
  10. REMOVE V-RIBBED BELT  (See REMOVAL )
  11. REMOVE GENERATOR 
    1. Remove the nut, and disconnect the harness from the +B terminal.
    2. Fig 2: Locating Generator Nut
      G05854734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the generator connector.
    4. Remove the 2 bolts and 2 nuts.
      Fig 3: Locating Generator Nuts And Bolts
      G05854735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using an E8 "TORX" socket wrench, remove the 2 stud bolts and generator.
      Fig 4: Locating Stud Bolts And Generator
      G05854736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002