Fuel Pump: Installation

1. Apply a light coat of gasoline to a new gasket, and install it to the fuel tank.
2. Connect the fuel hose, and set the fuel suction with pump and gauge.
   NOTE:

   • Be careful not to bend the arm of the fuel sender gauge.
   • When connecting the fuel hose, do not forcibly pull the hose.
     Fig 1: Locating Fuel Hose Clamp

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the set plate with the 8 bolts.

   Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

   HINT:

   Align the protrusion of the set plate with the cutout of the fuel suction pump and gauge.

   Fig 2: Locating Set Plate With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the fuel main tube and fuel return tube with the 2 tube joint clips.
   Fig 3: Identifying Fuel Main Tube And Fuel Return Tube With Clips

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Check that there are no scratches or foreign objects on the connecting parts.
   • Check that the fuel tube joint is inserted securely.
   • Check that the tube joint clips are on the collars of the fuel tube joints.
   • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
     Fig 4: Identifying Fuel Tube Joint Correct And Incorrect Position

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the connector to the fuel suction with pump and gauge tube assembly.
   Fig 5: Locating Fuel Pump Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Perform initialization (see INITIALIZATION ).
   NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

1. Install the service hole cover with new butyl tape.

1. Remove the rear seat assembly LH (see INSTALLATION ).

Remove the rear seat assembly LH (see INSTALLATION ).

Remove the rear seat cushion assembly (see INSTALLATION ).