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Ignition Coil And Spark Plug: Installation

  1. INSTALL SPARK PLUG 
    1. Using a 16 mm plug wrench, install the 8 spark plugs.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

      Fig 1: Installing Spark Plugs
      G04943804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL IGNITION COIL ASSEMBLY 
    1. Perform a visual inspection on the spark plug tube gasket.

      Standard 

      STANDARD SPECIFICATION

      Inspection Area Inspection Result
      Upper surface No scratches or deformation
      Outer lip No scratches or deformation
      Inner lip No scratches
      Fig 2: Identifying Spark Plug Tube Gasket
      G04943672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide a new spark plug tube gasket onto the ignition coil as shown in the illustration.
      Fig 3: Sliding Spark Plug Tube Gasket Onto Ignition Coil
      G04943807Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. After installing the spark plug tube gasket, firmly insert the ignition coil as shown in the illustration.
      Fig 4: Identifying Ignition Coil
      G04943808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 8 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 5: Identifying Ignition Coil Connectors Bolts
      G04943802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the 8 ignition coil connectors.
  3. INSTALL AIR CLEANER ASSEMBLY RH  (See INSTALLATION )
  4. INSTALL AIR CLEANER ASSEMBLY LH  (See INSTALLATION )
  5. INSTALL BATTERY TRAY 
    1. Install the battery tray with the 3 bolts.

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

      Fig 6: Locating Battery Tray Bolts
      G04943801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL BATTERY 
    1. Install the battery.
    2. Install the battery insulator.
    3. Install the No. 2 battery clamp bolt and battery clamp with the nut.

      Torque: 2.9 N*m (30 kgf*cm, 26 in.*lbf) 

      Fig 7: Locating Battery Cable Clamp
      G04943800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the battery cable clamp.
    5. Connect the positive (+) battery cable to the battery terminal.

      Torque: 5.6 N*m (57 kgf*cm, 50 in.*lbf) 

  7. INSTALL SKID CONTROL ECU BRACKET  (See INSTALLATION )
  8. INSTALL SKID CONTROL ECU  (See INSTALLATION )
  9. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  10. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  11. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  12. INSTALL AIR CLEANER INLET COVER  (See INSTALLATION )
  13. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  15. INSTALL COWL TOP VENTILATOR LOUVER RH  (See INSTALLATION )
  16. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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