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Automatic Transmission System: Precaution

NOTE:
  • When disconnecting the cable from the negative (-) battery terminal, initialize the following systems after the cable is reconnected.
    SYSTEM REFERENCE

    System Name See Procedure
    Navigation System (for DVD) INITIALIZATION
    Advanced Parking Guidance System
    Power Trunk Lid System
    Rear Door Sunshade System
  • If any parts are replaced, perform the following as necessary referring to the table below.
PARTS SPECIFICATION

Replaced Parts Reset Memory*1 Set Transmission Compensation Code Learning by Driving (Road Test)
Automatic transmission assembly -*2 Perform*3 Perform
  • Valve body assembly
  • Shift solenoid valve SL1, 2, 3,4 and 5
- - Perform
TCM (If possible, read the transmission compensation code from the previous TCM) Possible - Perform*4 Perform
Impossible - Perform*5 Perform
  • Engine assembly
  • ECM
Perform - Perform
HINT:
  • *1: Reset Memory cannot be completed by only reconnecting the cable to the negative (-) battery terminal.
  • *2: When "Set Transmission Compensation Code" is performed, "Reset Memory" is automatically completed.
  • *3: New automatic transmission's compensation code.
  • *4: Read the compensation code from the previous TCM, then transfer it to the new TCM.
  • *5: Set the transmission compensation code of the current automatic transmission.
  • Registration of the transmission compensation code (see REGISTRATION  ).
  • Learning by driving (Road Test) (see INITIALIZATION  ).
  • Reset Memory (see INITIALIZATION  ).
NOTE: Reset Memory cannot be completed by only reconnecting the cable to the negative (-) battery terminal.
CAUTION: When using compressed air, always aim away from yourself to prevent Automatic Transmission Fluid (ATF) or kerosene from spraying on your face.
NOTE:
  • The automatic transmission is composed of precision-made parts, necessitating careful inspection before reassembly because even a small nick could cause fluid leakage or affect performance.
  • The procedures are organized so that you work on only one component group at a time. This will help avoid confusion with similar-looking parts of different sub-assemblies being on your workbench at the same time.
  • The component groups are inspected and repaired from the converter housing side.
  • Whenever possible, complete the inspection, repair and reassembly before proceeding to the next component group. If a defect is found in a certain component group during reassembly, inspect and repair this group immediately. If a component group cannot be assembled because parts are being ordered, be sure to keep all parts of the group in a separate container while proceeding with disassembly, inspection, repair and reassembly of other component groups.
  • Use of Toyota Genuine ATF WS is recommended.
  • All disassembled parts should be washed clean, and compressed air should be blown through any fluid passages and holes.
  • Dry all parts with compressed air. Never use cloth.
  • The recommended ATF or kerosene should be used for cleaning.
  • After cleaning, the parts should be arranged in the order they were removed for efficient inspection, repairs, and reassembly.
  • When disassembling a valve body, be sure to match each valve with its corresponding spring.
  • New discs for the brakes and clutches that will be used for replacement must be soaked in ATF for at least 15 minutes before reassembly.
  • All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated with ATF prior to reassembly.
  • All old gaskets and rubber O-rings must be replaced.
  • Do not apply adhesive cement to gaskets and similar parts.
  • Make sure that the ends of the snap rings are not aligned with any cutouts. Also make sure that snap rings are correctly installed into the grooves.
  • If a worn bushing is to be replaced, the sub-assembly containing the bushing must also be replaced.
  • Check the thrust bearings and races for wear or damage. Replace them if necessary.
  • Use petroleum jelly to keep parts in place.