Back Window Glass: Installation

1. Apply Primer G to the installation part of the window glass dam
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area).
   Fig 1: Identifying Peeling Paper From Adhesive Part Of Dam

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard 

   SPECIFIED CONDITION CHART
   
   

   Area	Specified Condition
   a	1.0 mm (0.0393 in.) or less
   b	159.0 mm (6.25 in.)
   c	146.0 mm (5.74 in.)
   d	192.0 mm (7.55 in.)
   e	9.5 mm (0.377 in.)
   f	7 5 mm (0.295 in.)

3. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area)

Fig 2: Identifying Peeling Paper From Adhesive Part Of Dam

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard 

1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply primer to the adhesive.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.
   Fig 3: Identifying Adhesive Correct And Incorrect Position

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   Fig 4: Identifying Adhesive Center Line Dimension

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard 

   SPECIFIED CONDITION CHART
   
   

   Area	Specified Condition
   a	19.0 mm (0.748 in.)

   HINT

   If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
3. Apply adhesive to the back window glass.

   Adhesive: 

   Toyota Genuine Windshield Glass Adhesive or equivalent 

   1. Cut off the tip of the cartridge nozzle as shown in the illustration below

      HINT:

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage time frame 

      TEMPERATURE SPECIFICATION
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge
   3. Apply adhesive to the back window glass as shown in the illustration.
   Fig 5: Applying Adhesive To Back Window Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard 

   SPECIFIED CONDITION CHART
   
   

   Area	Specified Condition
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	12.1 mm (0.480 in.)
   d	3.0 mm (0.119 in.)
   e	14.0 mm (0.555 in.)

4. Install the back window glass to the vehicle body.
   1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened
      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Check that the clips are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and glass.
   2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.
   3. Using a scraper, remove any excess or protruding adhesive

      HINT

      Apply adhesive onto the glass rim.

      NOTE: Do not drive the vehicle within the time written in the table below.

      Minimum time 

      TEMPERATURE SPECIFICATION
      
      

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

      Fig 6: Applying Adhesive Onto Glass Rim

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Install the defogger wire with the nut and 2 clamps.
   5. Connect the 2 connectors.

1. Conduct a leak test after the adhesive has completely hardened
2. Seal any leaks with auto glass sealer.

1. Clean the vehicle body surface.
   1. Using a heat light, heat the vehicle body surface
   2. Remove the double-sided tape from the vehicle body.
   3. Wipe off any tape adhesive residue with cleaner.
2. If reusing the moulding:

   Clean the moulding.

   1. Using a heat light, heat the moulding.
   2. Remove the double-sided tape from the moulding.
   3. Wipe off any tape adhesive residue with cleaner.
   4. Apply new double-sided tape to the moulding, as shown in the illustration.
3. Install the moulding.
   1. Using a heat light, heat the vehicle body and moulding.
   2. Remove the peeling paper from the face of the moulding.

   HINT:

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.

   Fig 7: Applying Double-Sided Tape To Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Attach the 2 clips to install the moulding.

HINT:

Use the same procedures described for the LH side.

1. Clean the vehicle body surface
   1. Using a heat light, heat the vehicle body surface.
   2. Remove the double-sided tape from the vehicle body
   3. Wipe off any tape adhesive residue with cleaner.
   Fig 8: Identifying Double-Sided Tape From Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. If reusing the moulding:

   Clean the moulding.

   1. Using a heat light, heat the moulding.
   2. Remove the double-sided tape from the moulding.
   3. Wipe off any tape adhesive residue with cleaner
   4. Apply new double-sided tape to the moulding, as shown in the illustration
   Fig 9: Identifying Double-Sided Tape To Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the moulding
   1. Using a heat light, heat the moulding.
   2. Remove the peeling paper from the face of the moulding.

   HINT:

   After removing the peeling paper, keep the exposed adhesive free from foreign matter

4. Attach the clip on the center of the moulding. Use the back window glass bottom edge's stoppers (left and right position setting stoppers) to determine the moulding's front to rear position. Then attach the 2 claws and 4 fasteners to install the moulding.

   HINT:

   As the glass bottom edge's stoppers are only for determining the moulding's position, they do not attach to the moulding

   Fig 10: Sliding Moulding Toward Vehicle Front Along Back Window Glass To Detach Clip

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT

Use the same procedures described for the LH side

HINT:

Use the same procedures described for the No. 2 windshield outside moulding clip

HINT.

Use the same procedures described for the LH side.

1. Return the roof headlining to its original position. Refer to the following procedures (see INSTALLATION ).

1. Install the rear door scuff plate (see REMOVAL )

1. Install the rear door scuff plate (see INSTALLATION )

1. for Power Seat

   Install the rear seat (see INSTALLATION )

2. for Ottoman

   Install the rear seat (see INSTALLATION )

3. for Fixed Seat Type

   Install the rear seat (see INSTALLATION )