Repair Instruction: Initialization
(2007/04-2007/08)
- INITIALIZE DRIVING SUPPORT ECU
- Turn the power switch from OFF to ON (IG) and back to OFF
Procedures necessary When battery terminal is disconnected / reconnected
INITIALIZATION PROCEDURES CHARTNecessary Procedures Procedure Details Effects / Inoperative Functions When Necessary Procedures are not Performed Notes Navigation system (for DVD) initialization After turning the power switch ON (IG), insert the map disc Navigation system (for DVD) If the map disc is inside when disconnecting the cable from the battery terminal, this procedure is not necessary Correction of steering angle neutral point Fully turn the steering wheel to the right and left Parking guidance function - Rear curtain position reset operation - Turn the power switch ON (IG)
- Push the front or rear switch's rear door sunshade switch twice
Rear curtain - Reset power trunk lid system Completely close the luggage compartment door by hand once Power trunk lid function It is not necessary to perform initialization if the negative (-) battery cable is disconnected while the luggage compartment door is closed NOTE: After the power switch is turned OFF, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the power switch OFF, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.Procedures necessary when ECU or other parts are replaced
INITIALIZATION PROCEDURES CHARTReplacement Part Necessary Procedures Effects / Inoperative Functions When Necessary Procedures are not Performed Notes Hybrid vehicle control ECU - Perform clutch oil pressure value learning initialization
- Initialize radar cruise control system
- Large shift shock
- Radar cruise control system
- Perform initialization with power switch ON (READY), shift lever on P and vehicle stopped
- During learning operation, "T/M LEARNING" appears on meter's multi-information display
Hybrid vehicle transmission assembly Perform clutch oil pressure value learning initialization Large shift shock - Perform initialization with power switch ON (READY), shift lever on P and vehicle stopped
- During learning operation, "T/M LEARNING" appears on meter's multi-information display
- Suspension control ECU
- Height control sensor
Vehicle height offset calibration Vehicle height sensor data may be affected due to installation position, or vehicle height recognition may be erroneous May also occur when vehicle height is uneven due to deterioration over time Tire pressure warning ECU - Register transmitter IDs
- Initialize tire pressure warning system
- When DTC detection conditions of "transmitter ID not received" DTC is met, TPMS indicator blinks for 1 minute, and then illuminates
- Tire pressure monitoring function
- Tire pressure warning valve and transmitter - Register transmitter IDs
- Initialize tire pressure warning system
- When DTC detection conditions of "transmitter ID not received" DTC is met, TPMS indicator blinks for 1 minute, and then illuminates
- Tire pressure monitoring function of replaced wheel
Even if only one wheel is replaced, IDs for all 5 wheels must be registered Skid control ECU - Initialize linear solenoid valve and perform calibration
- Perform yaw rate and acceleration sensor zero point calibration
- Brake warning light / yellow (minor malfunction) illumination
- Brake warning light / red (malfunction)
- ABS warning light illumination
- VSC warning display of multi-information display
- Master warning light illumination
- Brake actuator - Bleed air
- Clear stored value of linear solenoid valve and calibration data
- Initialize linear solenoid valve and perform calibration
Brake does not operate properly - - Brake pedal stroke sensor
- Brake pedal
- Inspect and adjust brake pedal height
- Adjust brake pedal stroke sensor
- Clear stored value of linear solenoid valve and calibration data
- Initialize linear solenoid valve and perform calibration
- Brake warning light / yellow (minor malfunction) illumination
- Brake warning light / red (malfunction)
- ABS warning light illumination
- Master warning light illumination
- Yaw rate and acceleration sensor - Clear zero point calibration data
- Perform yaw rate and acceleration sensor zero point calibration
- Brake warning light / yellow (minor malfunction) illumination
- Brake warning light / red (malfunction)
- ABS warning light illumination
- VSC warning display of multi-information display
- Master warning light illumination
- VSC control is prohibited or operation is incorrect
- VGRS system
- Electric parking brake ECU - Reset memory
- Acquire tension sensor zero point
Electric parking brake does not operate normally - Electric parking brake actuator - Reset memory
- Acquire tension sensor zero point
- Parking brake bedding
- Electric parking brake does not operate normally
- Parking brake performance may not be normal
- - Rear disc
- Parking brake shoe
Parking brake bedding Parking brake performance may not be normal - - Steering control ECU
- Steering column
- Steering intermediate shaft
Actuator angle neutral point calibration and initialization Steering wheel off-center - Power steering gear assembly - Actuator angle neutral point calibration and initialization
- Rotation angle sensor value initialization
- Torque sensor zero point calibration
- VGRS system calibration procedure
- Steering wheel off-center
- Difference in amount of steering assist between left and right
- Power steering ECU - Rotation angle sensor value initialization
- Torque sensor zero point calibration
- Steering wheel off-center
- Difference in amount of steering assist between left and right
- Occupant classification ECU - Perform zero point calibration
- Registration ECU data
- Occupant classification system
- Passenger airbag ON/OFF indicator
- Airbag system (Front passenger side)
- Seat belt warning system (Front passenger side)
- - ID code box
- Steering lock ECU
- ECM
- Key
- Certification ECU
Registration - Wireless door lock operation
- Entry operation
- Engine starting
- Steering unlock
- Front millimeter wave radar sensor Adjust front millimeter wave radar sensor DTC C1A11 or C1A14 is output - Steering angle sensor connector Correction of steering angle neutral point Parking guidance function - Television camera Television camera optical axis (Camera position setting) Vehicle width extension lines and expected course are deviated - Parking assist ECU - Correction of steering angle neutral point
- Store left and right maximum steering angle
- Television camera optical axis (Camera position setting)
- Vehicle width extension lines and expected course are deviated
- Parking assist function
- Mayday ECU - Mayday ECU initialization
- Mayday ECU registration / enrollment
LEXUS link system - Mayday battery - Mayday battery registration
- Mayday battery confirmation
DTC 6-1 remains output - Power window regulator motor (All doors) Initialize power window control system - AUTO UP / DOWN
- Jam protection
- Key-off
When the battery is replaced, it is not necessary to initialize the power window regulator motor Inner rear view mirror - Compass zone setting
- Compass calibration
Direction is not displayed correctly - - Front power seat switch (Seat ECU)
- Front seat adjuster
- Position control ECU
- Rear seat adjuster
Position sensor initialization - During manual operation, buzzer sounds
- Memory function does not operate
- Interference stop control does not operate normally
- Linked control does not operate normally
- - RR MPX-B1 fuse
- Luggage closer motor assembly
- Luggage door closer assembly
Reset power trunk lid system Power trunk lid function - - Rear door ECU LH
- Rear door ECU RH
Rear curtain position reset operation Rear curtain - - Sliding roof drive gear (Sliding roof ECU)
- Sliding roof housing
- Sliding roof glass
Initialize sliding roof system - Auto operation
- Jam protection function
- Sliding roof operation after power switch is turned OFF
- Wireless door lock control function
- Key-linked operation function (Driver's door only)
- Entry lock switch-linked operation
-
- Turn the power switch from OFF to ON (IG) and back to OFF
- RESET MEMORY NOTE:
- If either the hybrid vehicle transmission assembly or hybrid vehicle control ECU is replaced, initialize the learned value of RESET MEMORY.
- Wait 1 minute after disconnecting the negative battery terminal before performing RESET MEMORY.
- The RESET MEMORY can be performed only by using the Intelligent tester or Techstream.
HINT:
Disconnecting the negative battery terminal does not initialize (clear) the learned value.
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch on (READY) and turn the Intelligent tester or Techstream on.NOTE: Check that the shift lever is in the P position and turn the power switch on (READY).
- Select the following menu items:
- Intelligent tester - Select: DIAGNOSIS / OBD/ MOBD / HV ECU / DATA LIST. Read the data list before performing RESET MEMORY.
Check Item (Intelligent tester)
DATA LISTItem Specified Condition +B 9 to 16 V WOUT CTRL POWER 1000 W or more T/M OIL TEMP 10 to 100°C (50 to 212°F) NOTE:- Do not depress the accelerator pedal during RESET MEMORY
- Do not move the shift lever from the P position.
- If the specified conditions above are not satisfied, warm up the hybrid system with the power switch on (READY) until each item meets the specified condition.
- Techstream - Select: Powertrain / Hybrid Control / Data List Read the data list before performing Reset Memory
Check Item (Techstream)
DATA LISTItem Specified Condition +B 9 to 16 V WOUT Control Power 1000 W or more T/M Oil Temperature 10 to 100°C(50 to 212°F) NOTE:- Do not depress the accelerator pedal during Reset Memory.
- Do not move the shift lever from the P position.
- If the specified conditions above are not satisfied, warm up the hybrid system with the power switch on (READY) until each item meets the specified condition.
- Intelligent tester - Select: DIAGNOSIS / OBD/ MOBD / HV ECU / DATA LIST. Read the data list before performing RESET MEMORY.
- Select the following menu items.
- Intelligent tester - Select. DIAGNOSIS / OBD/ MOBD / HV ECU / TRANSMISSION / RESET MEMORYCAUTION: After performing RESET MEMORY, be sure to perform a road test described earlier.NOTE: During RESET MEMORY, do not turn off either the power switch or the intelligent tester.
HINT
- Approximately 1 minute is required to complete RESET MEMORY.
- The ECU is learned by performing a road test.
- Techstream - Select Powertrain / Hybrid Control / Reset Memory.CAUTION: After performing Reset Memory, be sure to perform a road test described earlier.NOTE: During Reset Memory, do not turn off either the power switch or the Techstream.
HINT:
- Approximately 1 minute is required to complete Reset Memory.
- The ECU is learned by performing a road test.
- Intelligent tester - Select. DIAGNOSIS / OBD/ MOBD / HV ECU / TRANSMISSION / RESET MEMORY
- VEHICLE HEIGHT OFFSET CALIBRATION NOTE:
- Make sure that the pressure of the tires is normal.
- Make sure that the vehicle is empty.
- Make sure that the parking brake is released and that the shift lever is on N.
- PERFORM VEHICLE HEIGHT INSPECTION
- Adjust the pressure of the tires
- Stabilize the suspension by releasing the parking brake and bouncing the corners of the vehicle up and down.
- Turn the power switch OFF
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (READY) and the tester ON
- Enter the following menus:
- Intelligent tester - Select: DIAGNOSIS / OBD/MOBD / CHASSIS / AIR SUSPENSION / DATA LIST
- Techstream - Select: Chassis / Air suspension / Data List.
- Press the height control switch and adjust the vehicle height to "HEIGHT HIGH".
- Press the height control switch and return the vehicle height to NORMAL
- Using the DATA LIST, confirm that the vehicle height control operation is complete.
- Intelligent tester
AIR SUSPENSION
DATA LISTTester Display Measurement Item/Range Normal Condition Diagnosis Note HEIGHT CTRL Vehicle height control condition reading / ON or OFF ON Vehicle height control is operating
OFF Vehicle height control is not operating- - Techstream
Air suspension
DATA LISTTester Display Measurement Item/Range Normal Condition Diagnosis Note Height Control Vehicle height control condition reading / ON or OFF ON Vehicle height control is operating
OFF Vehicle height control is not operating-
- Intelligent tester
- Turn the power switch OFF.
- Move the shift lever to N and move the vehicle forward and rearward
- Turn the power switch ON (IG)
- Using the Intelligent tester or Techstream, read the DATA LIST
- Intelligent tester:
Enter the following menus: DIAGNOSIS / OBD/ MOBD / CHASSIS / AIR SUSPENSION / DATA LIST Then read and write the values for "ADJUST" and "AFTER ADJUST" for each wheel.
AIR SUSPENSION
DATA LISTTester Display Measurement Item/Range Normal Condition Diagnosis Note FR ADJUST Display of vehicle height offset recorded value of front right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - FLAD JUST Display of vehicle height offset recorded value of front left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - RR ADJUST Display of vehicle height offset recorded value of rear right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - RL ADJUST Display of vehicle height offset recorded value of rear left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - FR AFTER ADJUST Display of after-calibration vehicle height value of front right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- FL AFTER ADJUST Display of after-calibration vehicle height value of front left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- RR AFTER ADJUST Display of after-calibration vehicle height value of rear right wheel / mm - 3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- RL AFTER ADJUST Display of after-calibration vehicle height value of rear left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- - Techstream.
Enter the following menus: Chassis / Air suspension / Data List. Then read and write the values for "After Height Adjust" and "Height Adjust" for each wheel.
Air suspension
DATA LISTTester Display Measurement Item/Range Normal Condition Diagnosis Note FR Height Adjust Display of vehicle height offset recorded value of front right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - FL Height Adjust Display of vehicle height offset recorded value of front left wheel / mm -3276 8 mm (-129 in)
max: 32767 mm (129 in)- - RR Height Adjust Display of vehicle height offset recorded value of rear right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - RL Height Adjust Display of vehicle height offset recorded value of rear left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - FR After Height Adjust Display of after-calibration vehicle height value of front right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- FL After Height Adjust Display of after-calibration vehicle height value of front left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- RR After Height Adjust Display of after-calibration vehicle height value of rear right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- RL After Height Adjust Display of after-calibration vehicle height value of rear left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)-
- Intelligent tester:
- Turn the power switch OFF.
- Perform the vehicle height inspection.
Standard vehicle height
VEHICLE HEIGHT SPECIFICATIONFront (A - B) Rear (C - D) 146 mm (5.75 in.) 83 mm (3.27 in.) Measuring points:
A: Ground clearance of front wheel center
B: Ground clearance of head center of bolt used to install front No. 1 suspension lower arm to front suspension member
C: Ground clearance of rear wheel center
D: Ground clearance of pit center of attachment rear suspension arm
- PERFORM VEHICLE HEIGHT OFFSET CALIBRATION NOTE: The possible vehicle height automatic adjustment value is 20 mm (0.787 in.). If the "ADJUST"*1 or "Height Adjust"*2 value + (Standard value - Measurement value - "AFTER ADJUST"*1 or "After Height Adjust"*2 value) is 20 mm (0.78 in.) or more, first perform the vehicle height adjustment (height control link adjustment).
HINT:
- *1: Intelligent tester
- *2: Techstream
- Turn the power switch OFF.
- Connect the Intelligent tester or Techstream to the DLC3
- Turn the power switch ON (IG) and the tester ON.
- Enter the following menus.
- Intelligent tester - Select. DIAGNOSIS / OBD/MOBD / CHASSIS / AIR SUSPENSION / HEIGHT OFFSET
- Techstream - Select. Chassis / Air suspension / Utility / Height Offset.
- For each wheel, follow the instructions on the tester screen and input the input value to complete the vehicle height offset calibration.
HINT:
Input value = Measurement value
- Turn the power switch ON (READY).
- In the DATA LIST, enter "HEIGHT CTRL" or "Height Control".
- Press the height control switch and adjust the vehicle height to "HEIGHT HIGH"
- Press the height control switch and return the vehicle height to NORMAL
- Using the DATA LIST, confirm that the vehicle height control operation is complete
- Intelligent tester
AIR SUSPENSION
DATA LISTTester Display Measurement Item/Range Normal Condition Diagnosis Note HEIGHT CTRL Vehicle height control condition reading / ON or OFF ON Vehicle height control is operating
OFF Vehicle height control is not operating- - Techstream
Air suspension
DATA LISTTester Display Measurement Item/Range Normal Condition Diagnosis Note Height Control Vehicle height control condition reading / ON or OFF ON Vehicle height control is operating
OFF Vehicle height control is not operating-
- Intelligent tester
- Turn the power switch OFF.
- Perform the vehicle height inspection. Check that the result is within +/-14.3 mm (+/-0 563 in.) of the standard value.
NEXT: END
- DESCRIPTION OF CODE REGISTRATION
It is necessary to register the transmitter ID in the tire pressure warning ECU when replacing the tire pressure warning valve and transmitter and/or tire pressure warning ECU.
Prepare all transmitter ID data before starting registration.
- Before registration
- In case of tire pressure warning ECU replacement:
- Read the registered transmitter IDs that are stored in the old ECU using the Intelligent tester or Techstream and note them down.
- If reading stored transmitter IDs is impossible due to malfunctions of components such as the tire pressure warning antenna and receiver, remove the tires from the wheels and check the IDs located on the tire pressure warning valves and transmitters.
- In case of tire pressure warning valve and transmitter replacement.
- Take a note of the 7 digit number (transmitter ID) written on the tire pressure warning valve and transmitter.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: The transmitter ID is written on the tire pressure warning valve and transmitter. It will be unable to be read after installing the tire pressure warning valve and transmitter on the tire and wheel. Therefore, take a note of the transmitter ID before installing the tire pressure warning valve and transmitter.
- Take a note of the 7 digit number (transmitter ID) written on the tire pressure warning valve and transmitter.
- In case of tire pressure warning ECU replacement:
- Before registration
- REGISTER TRANSMITTER ID (USING INTELLIGENT TESTER)
- Set the air pressure of all wheels to the specified values.
- Turn the power switch OFF.
- Connect the Intelligent tester to the DLC3.
- Turn the power switch ON (IG) and the tester ON.
- Enter the menu items in this order DIAGNOSIS / OBD/MOBD / CHASSIS / TIRE PRESSURE Then, select the "UTILITY" item, and press "ENTER" to move to next screen.
- Select "REGIST TIRE SET" item. Then, press "ENTER".
- "UTILITY REGIST TIRE SET" screen is displayed. Then, press "YES".
- "UTILITY REGIST TIRE SET" screen is displayed Then, press "ENTER"
- Input the IDs (ID1 to ID5) using the tester and transmit them to the tire pressure warning ECU Then, press "ENTER".
HINT:
If this step is not completed within 300 seconds, this mode will be canceled
- "THE REGISTRATION SUCCEEDED" screen is displayed. Then, press "ENTER".
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT:
- The previously registered IDs will be deleted from the memory when the registration is completed.
- When the system is in initialization mode after the tire pressure warning reset switch has been operated, the registration is disabled until the initialization process is canceled or completed
- Confirmation of transmitter ID registration.
- Enter the menu items in this order. DIAGNOSIS / OBD/MOBD / CHASSIS / TIRE PRESSURE / DATA LIST.
- Read the "TIRE PRESS" values
- Confirm that the data of tire pressure of all tires (including the spare tire) are displayed on the tester screenNOTE:
- It may take up to about 2 or 3 minutes to update the tire pressure data. If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121/21 to C2125/25.
- If the IDs have not been registered, DTC C2171/71 is set in the tire pressure warning ECU after 3 minutes or more.
- If normal pressure values are displayed, the IDs have been registered correctly.
- If the tire pressure values are not displayed after a few minutes, the IDs may be incorrect or the system may have a malfunction.
- The tire pressure information reception condition can also be confirmed through the multi-information display's tire pressure display screen.
- REGISTER TRANSMITTER ID (USING TECHSTREAM)
- Set the air pressure of all wheels to the specified values.
- Turn the power switch OFF.
- Connect the Techstream to the DLC3.
- Turn the power switch ON (IG) and the tester ON.
- Enter the menu items in this order: Chassis / Tire Pressure Monitor / Utility / ID Registration.
- Perform the following procedures displayed on the tester.
- Confirmation of transmitter ID registration.
- Enter the menu items in this order: Chassis / Tire Pressure Monitor / Data List.
- Read the "ID Tire Inflation Pressure" values.
- Confirm that the data of tire pressure of all tires (including the spare tire) are displayed on the tester screenNOTE:
- It may take up to about 2 or 3 minutes to update the tire pressure data. If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121/21 to C2125/25.
- If the IDs have not been registered, DTC C2171/71 is set in the tire pressure warning ECU after 3 minutes or more.
- If normal pressure values are displayed, the IDs have been registered correctly.
- If the tire pressure values are not displayed after a few minutes, the IDs may be incorrect or the system may have a malfunction.
- The tire pressure information reception condition can also be confirmed through the multi-information display's tire pressure display screen.
- INITIALIZATION PROCEDURE
- Turn the power switch ON (IG).
- Press and hold the tire pressure warning reset switch for 3 seconds or more so that the tire pressure warning light blinks 3 times.
- Turn the power switch OFF
- Connect the Intelligent tester or Techstream to the DLC3
- Turn the power switch ON (IG) and turn the tester ON
- Enter the following menus:
- Intelligent tester - Select: DIAGNOSIS / OBD/ MOBD / CHASSIS / TIRE PRESSURE / DATA LIST.
- Techstream - Select. Chassis / Tire Pressure Monitor / Data List.
- Check that the initialization has been completed
- Confirm that the tire pressure data of all tires are displayed on the tester screenNOTE:
- The initialization is normally completed within 2 to 3 minutes.
- If the initialization has not been completed successfully, DTC C2177/77 is set after a vehicle speed of 8 km/h (5 mph) or more continues for 20 minutes or more.
- The initialization can be terminated by connecting terminals TC and CG of the DLC3.
- Intelligent tester
TIRE PRESSURE
TERMINALS REFERENCE CHARTTester Display Measurement Item/Range Normal Condition Diagnostic Note TIREPRESS1 ID1 tire inflation pressure/ mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-10 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * TIREPRESS2 ID2 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * TIREPRESS3 ID3 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * TIREPRESS4 ID4 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure /-100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * TIREPRESS5 ID5 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-10. kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * - Techstream
Tire Pressure Monitor
TIRE PRESSURE MONITOR REFERENCETester Display Measurement Item/Range Normal Condition Diagnostic Note ID1 Tire Inflation Pressure ID1 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * ID2 Tire Inflation Pressure ID2 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * ID3 Tire Inflation Pressure ID3 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa(0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * ID4 Tire Inflation Pressure ID4 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * ID5 Tire Inflation Pressure ID5 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa(0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * HINT. - The initialization is complete when the DATA LIST "TIREPRESS" or "ID Tire Inflation Pressure" display shows the correct pressures
- *: It may take about 2 or 3 minutes until the values are displayed. If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121/21 to C2125/25.
- INITIALIZATION PROCEDURE (MULTI-INFORMATION DISPLAY)
- Turn the power switch ON (IG).
- Press and hold the tire pressure warning reset switch for 3 seconds or more so that the tire pressure warning light blinks 3 times.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT:
- The initialization can be confirmed through the multi-information display.
- The order in which the data is received is random
- If the signals from all the wheels are received, the initialization is complete.
- It may take about 2 or 3 minutes until the values are displayed If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121/21 to C2125/25.
NOTE:- If the initialization has not been completed successfully, DTC C2177/77 is set after a vehicle speed of 8 km/h (5 mph) or more continues for 20 minutes or more.
- The initialization can be terminated by connecting terminals TC and CG of the DLC3.
- CLEAR STORED VALUE OF INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION (WHEN USING Intelligent tester OR TECHSTREAM)
- Connect the Intelligent tester or Techstream to the DLC3.
- Move the shift lever to the P position
- Turn the power switch ON (IG) with the brake pedal released.
- Clear the stored value of initialization of linear solenoid valve and calibration following the screen.
HINT.
Refer to the Intelligent tester or Techstream operator's manual for further details
- PERFORM INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION (WHEN USING Intelligent tester OR TECHSTREAM)
- Connect the Intelligent tester or Techstream (with CAN VIM) to the DLC3.
- Move the shift lever to the P position.
- Turn the power switch ON (IG) with the brake pedal releasedNOTE:
- If the linear solenoid valve offset learning is performed without turning the power switch ON (IG), the learning process may not be completed properly because of insufficient battery voltage.
- When the linear solenoid valve offset learning is interrupted, or the learning process is performed with the shift lever not in the P position, DTC C1345/66 will be stored.
- Set the Intelligent tester or Techstream to Test Mode (select "ABS/VSC/TRAC", "Utility")
HINT:
Refer to the Intelligent tester or Techstream operator's manual for further details.
- Leave the vehicle stationary without depressing the brake pedal for 1 or 2 minutes.
- Check that the interval between blinks of the brake warning light / yellow (minor malfunction) changes from 1 second to 0.25 second
HINT:
- The time needed to complete initialization of linear solenoid valve and calibration varies depending on battery voltage.
- The brake warning light / yellow (minor malfunction) blinks at 1 second intervals during the initialization of linear solenoid valve and calibration. After it is complete, the brake warning light / yellow (minor malfunction) changes to the Test Mode display, and blinks at 0.25 second intervals.
- When the brake warning light / yellow (minor malfunction) changes to the Test Mode display, check that DTC C1345/66, which indicates trouble with stroke sensor zero point learning, is not output.
- Enter the normal mode from the Test Mode following the Intelligent tester or Techstream prompts.
HINT:
Refer to the Intelligent tester or Techstream operator's manual for further details.
- CLEAR STORED VALUE OF INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION (WHEN USING SST CHECK WIRE)
- Move the shift lever to the P position.
- Turn the power switch ON (IG) with the brake pedal released.
- Using SST, connect and disconnect terminals 12 (TS) and 4 (CG) of the DLC3 4 times or more within 8 seconds.
SST 09843-18040
- Check that no codes other than ABS code 42, VSC code 45 and electronically controlled brake system code 48, 66, or 95 are stored in the diagnostic system
HINT.
The ABS warning light and multi-information display do not indicate the normal system code.
- PERFORM INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION (WHEN USING SST CHECK WIRE)
- Turn the power switch OFF.
- Using SST, connect terminals 12 (TS) and 4 (CG) of the DLC3
SST 09843-18040
- Move the shift lever to the P position.
- Turn the power switch ON (IG) with the brake pedal releasedNOTE:
- If the linear solenoid valve offset learning is performed without turning the power switch ON (IG), the learning process may not be completed properly because of insufficient battery voltage.
- When the linear solenoid valve offset learning is interrupted, or the learning process is performed with the shift lever not in the P position, DTC C1345/66 will be stored.
- Leave the vehicle stationary without depressing the brake pedal for 1 or 2 minutes.
- Check that the interval between blinks of the brake warning light / yellow (minor malfunction) changes from 1 second to 0.25 seconds.
HINT.
- The time needed to complete initialization of linear solenoid valve and calibration varies depending on the battery voltage.
- The brake warning light / yellow (minor malfunction) blinks at 1 second intervals during the initialization of linear solenoid valve and calibration. After it is complete, the brake warning light / yellow (minor malfunction) changes to the Test Mode display, and blinks at 0.25 second intervals.
- When the brake warning light / yellow (minor malfunction) changes to the Test Mode display, check that DTC C1345/66, which indicates trouble with stroke sensor zero point learning, is not output.
- Turn the power switch OFF and disconnect SST from the DLC3.
- CLEAR ZERO POINT CALIBRATION (WHEN USING Intelligent tester OR TECHSTREAM)
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (IG).
- Operate the Intelligent tester or Techstream to erase the codes (select "Reset Memory").
HINT:
Refer to the Intelligent tester or Techstream operator's manual for further details.
- PERFORM ZERO POINT CALIBRATION OF YAW RATE AND ACCELERATION SENSOR (WHEN USING Intelligent tester OR TECHSTREAM) NOTE:
- While obtaining the zero point, do not vibrate the vehicle by tilting, moving, or shaking it. Keep it in a stationary condition and do not start the engine (hybrid).
- Choose a level surface with an inclination of less than 1°.
- Procedures for Test Mode.
- Ensure that the steering wheel is centered, move the shift lever to the P position, and apply the parking brake.NOTE: DTC C1210/36 and C1336/98 will be recorded if the shift lever is not in the P position.
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (IG).
- Set the Intelligent tester or Techstream to Test Mode (select "Test Mode").
HINT.
Refer to the Intelligent tester or Techstream operator's manual for further details.
- Ensure that the steering wheel is centered, move the shift lever to the P position, and apply the parking brake.
- Obtain the zero point of the yaw rate and acceleration sensor.
- Keep the vehicle stationary on a level surface for 2 seconds or longer
- Check that the ABS warning light and brake warning light / yellow (minor malfunction) blink and "VSC TEST" is indicated on the multi-information display (Test Mode).
HINT:
- If the ABS warning light and brake warning light / yellow (minor malfunction) do not blink and "VSC TEST" is not indicated on the multi-information display, perform zero point calibration again
- The zero point calibration is performed only once after the system enters the Test Mode.
- Calibration cannot be performed again until the stored data is cleared.
- Turn the power switch OFF and disconnect the Intelligent tester or Techstream.
- CLEAR ZERO POINT CALIBRATION (WHEN USING SST CHECK WIRE)
- Turn the power switch ON (IG).
- Using SST, connect and disconnect terminals 12 (TS) and 4 (CG) of the DLC3 4 times or more within 8 seconds.
SST 09843-18040
- Check that no codes other than ABS code 42, VSC code 45 and electronically controlled brake system code 48, 66, or 95 are stored in the diagnostic system.
HINT:
The ABS warning light and multi-information display do not indicate the normal system code.
- PERFORM ZERO POINT CALIBRATION OF YAW RATE AND ACCELERATION SENSOR (WHEN USING SST CHECK WIRE) NOTE:
- While obtaining the zero point, do not vibrate the vehicle by tilting, moving, or shaking it. Keep it in a stationary condition and do not start the engine (hybrid).
- Choose a level surface with an inclination of less than 1°.
- Procedures for Test Mode.
- Turn the power switch OFF.
- Using SST, connect terminals 12 (TS) and 4 (CG) of the DLC3.
SST 09843-18040
- Check that the steering wheel is in the centered position and move the shift lever to the P position.NOTE: DTC C1210/36 and C1336/98 will be recorded if the shift lever is not in the P position.
- Obtain the zero point of the yaw rate and acceleration sensor.
- Turn the power switch ON (IG).
- Keep the vehicle in a stationary condition on a level surface for 2 seconds or more.
- Check that the ABS warning light and brake warning light / yellow (minor malfunction) blink and "VSC TEST" is indicated on the multi-information display (Test Mode).
HINT:
- If the ABS warning light and brake warning light / yellow (minor malfunction) do not blink and "VSC TEST" is not indicated on the multi-information display, perform zero point calibration again.
- The zero point calibration is performed only once after the system enters the Test Mode.
- Calibration cannot be performed again until the stored data is cleared.
- Turn the power switch OFF and disconnect SST from the DLC3.
- DISCONNECT BRAKE ACCUMULATOR PUMP CONNECTORS NOTE: If the brake accumulator pump operates while air remains inside the No. 2 brake actuator hose, air will enter the brake accumulator pump, resulting in difficulty in bleeding. Keep the 2 brake accumulator pump connectors disconnected before bleeding.
- Disconnect the 2 brake accumulator pump connectors.
- FILL RESERVOIR WITH BRAKE FLUID NOTE:
- As brake fluid may overflow when bleeding air, do not place the fluid can on the reservoir filler opening.
- If brake fluid leaks onto any painted surface, clean it off completely.
- Add brake fluid into the reservoir.
Fluid:
SAE J1703 or FMVSS No. 116 DOT 3
- DISABLE BRAKE CONTROL
HINT:
Using the Intelligent tester or Techstream to disable brake control causes the master pressure cut solenoid to turn off and the line from the master cylinder to the front disc brake caliper to open.
- Check that the parking brake is set.
- Connect the Intelligent tester or Techstream to the DLC3 with the power switch OFF.
- Turn the power switch ON (IG).NOTE: Do not start the engine.
- Enter the following menus.
- Intelligent tester - select: DIAGNOSIS / ABS/ VSC / ELECTRONICALLY CONTROLLED BRAKE SYSTEM UTILITY/ ELECTRONICALLY CONTROLLED BRAKE SYSTEM INVALID
- Techstream - select: Chassis / ABS/VSC/TRC / Utility / Electronically Controlled Brake system Utility / Electronically Controlled Brake system Invalid.
- BLEED AIR FROM FRONT BRAKE SYSTEM
HINT:
After replacing the brake master cylinder with simulator assembly, perform air bleeding on it (same as for common master cylinders) so that bleeding air from the front brake system is easier
NOTE:- Bleed air from the wheel furthest from the master cylinder.
- Repeat the bleeding procedures until all the air in the fluid is completely bled out.
- Connect a vinyl tube to the bleeder plug on the front disc brake caliper LH and RH.
- Depress the brake pedal several times, then loosen the bleeder plug with the pedal depressed.
- When fluid stops coming out, temporarily tighten the bleeder plug, then release the brake pedal.
- Repeat the above procedures until all the air in the fluid is completely bled out.
- Tighten the bleeder plug.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
- CANCEL DISABLE BRAKE CONTROL
- Cancel "DISABLE BRAKE CONTROL" on the Intelligent tester or Techstream.
- CONNECT BRAKE ACCUMULATOR PUMP CONNECTORS
- Turn the power switch OFF.
- Connect the 2 brake accumulator pump connectors.
- Turn the power switch ON (IG).
- BLEED AIR FROM PUMP SUCTION SYSTEM (RR) NOTE:
- If work is not performed from "PERFORM ACCUMULATOR ZERO DOWN", air cannot be bled from the pump suction system (RR). Perform the procedure from "PERFORM ACCUMULATOR ZERO DOWN", then perform this step.
- The accumulator pressure is at zero down.
HINT:
Loosening the rear disc brake caliper's RH bleeder plug and using the Intelligent tester or Techstream causes the pump motor and solenoid to operate and pressurize the rear brake line
- Check that the parking brake is set.
- Connect the Intelligent tester or Techstream to the DLC3 with the power switch OFF.
- Turn the power switch ON (IG).NOTE: Do not start the engine.
- Connect a vinyl tube to the bleeder plug on the rear disc brake caliper RH.
- Loosen the bleeder plug.
- Enter the following menus:
- Intelligent tester-select: DIAGNOSIS / ABS/ VSC / ELECTRONICALLY CONTROLLED BRAKE SYSTEM UTILITY / ZERO DOWN RR.
- Techstream - select: Chassis / ABS/VSC/TRC / Utility / Electronically Controlled Brake system Utility / Zero Down Rear.NOTE: Do not depress the brake pedal.
HINT:
The solenoid operates for approximately 30 seconds.
- Tighten the bleeder plug.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
- DISABLE BRAKE CONTROL
- Enter the following menus:
- Intelligent tester - select: DIAGNOSIS / ABS/ VSC / ELECTRONICALLY CONTROLLED BRAKE SYSTEM UTILITY/ ELECTRONICALLY CONTROLLED BRAKE SYSTEM INVALID.
- Techstream - select: Chassis / ABS/VSC/TRC / Utility / Electronically Controlled Brake system Utility / Electronically Controlled Brake system Invalid.
- Enter the following menus:
- BLEED AIR FROM REAR BRAKE SYSTEM
- Connect a vinyl tube to the bleeder plug on the rear disc brake caliper LH and RH.
- With the brake pedal depressed, loosen the bleeder plugNOTE: Keep the fluid inside the reservoir above the MIN line by replenishing.
HINT:
- Depress and hold the brake pedal.
- After the solenoid operates for approximately 30 seconds, release the brake pedal to stop the solenoid.
- Repeat the above procedures until air is completely bled from the rear brake system.
- The brake control warning light comes on and the buzzer sounds while bleeding, but they do not indicate a malfunction.
- Tighten the bleeder plug after bleeding
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
HINT:
The fluid amount adjustment is easier to perform if fuel bleeding is completed with the brake fluid reservoir's fluid level at approximately 5 mm (0.197 in) below the MAX level.
- CANCEL DISABLE BRAKE CONTROL
- Cancel "DISABLE BRAKE CONTROL" on the Intelligent tester or Techstream.
- PERFORM ACCUMULATOR ZERO DOWN
- Connect the Intelligent tester or Techstream to the DLC3 with the power switch OFF.
- Perform the accumulator pressure zero down.
HINT:
Using the Techstream to perform accumulator zero down causes the pressurized fluid in the actuator's accumulator to be returned to the brake fluid reservoir.
- Check that the parking brake is set, and turn the power switch ON (IG).
- Enter the following menus of Intelligent tester - select: DIAGNOSIS / ABS/VSC / ELECTRONICALLY CONTROLLED BRAKE SYSTEM UTILITY / ZERO DOWN.
- Enter the following menus of Techstream - select: Chassis / ABS/VSC/TRC / Utility / Electronically Controlled Brake system Utility / Zero Down.
- When the buzzer sounds, turn the power switch OFF.
- Perform the accumulator fluid circulation.
- Perform the accumulator pressure zero down 5 times repeatedly.
HINT:
- Accumulator pressure is released and accumulated repeatedly, which circulates the fluid inside the accumulator every time accumulator zero down (accumulator depressurizing) is performed.
- The pump motor rotates and the accumulator is pressurized every time the power switch is turned from OFF to ON (IG).
- Perform the accumulator pressure zero down 5 times repeatedly.
- CHECK AND ADJUST BRAKE FLUID LEVEL IN RESERVOIR
- After performing accumulator zero down (accumulator depressurizing), adjust the fluid level in the master cylinder reservoir to the MAX level.NOTE: If using a dropper to adjust the fluid amount, make sure the dropper has not been used with mineral oils, water or deteriorated brake fluid. Sealed areas may deteriorate and lead to fluid leaks, or the fluid may deteriorate and lead to decreased efficiency.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT:
- After performing accumulator zero down (accumulator depressurizing), if the power switch is turned ON (IG), the fluid level in the accumulator increases, and the fluid level in the reservoir decreases.
- If the fluid level is adjusted without performing accumulator zero down (accumulator depressurizing), fluid is sent from the accumulator to the reservoir. The fluid level may exceed the MAX level, but it is normal.
- After turning the power switch ON (IG), check that the fluid level in the brake fluid reservoir is slightly lower than the MAX level.
- After performing accumulator zero down (accumulator depressurizing), adjust the fluid level in the master cylinder reservoir to the MAX level.
- CLEAR DTC
- Clear the DTCs.
- PERFORM LINEAR VALVE OFFSET LEARNING
- When the brake actuator is replaced, perform linear valve offset learning.
- CHECK DTC
- Check for DTC. If any DTC is output, perform the troubleshooting for that DTC.
- READ VALUE OF ACCUMULATOR PRESSURE SENSOR OUTPUT VOLTAGE
- CHECK AND ADJUST BRAKE PEDAL HEIGHT NOTE: Fold back the carpet below the brake pedal for this inspection adjustment.
- Check the brake pedal height.
Standard pedal height from tibia pad:
144.2 to 154.2 mm (5.68 to 6.07 in.)
- Adjust the pedal height.
- Disconnect the connector from the stop light switch.
- Loosen the stop light switch lock nut and turn the switch so that the pedal has free play.
- Loosen the push rod clevis lock nut.
- Adjust the pedal height by turning the push rod.
Standard pedal height from tibia pad:
144.2 to 154.2 mm (5.68 to 6.07 in.)
- Tighten the push rod clevis lock nut.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
- Turn the stop light switch so that its protrusion is between 1.5 and 2.6 mm (0.0591 and 0.102 in.). Then tighten the lock nut.
Torque: 17 N*m (170 kgf*cm, 12 ft.*lbf)
- Connect the stop light switch connector.
- Without depressing the brake pedal, check that the stop light does not illuminate. If it illuminates, adjust the brake pedal height again.
- Push the brake pedal in 5 to 10 mm (0.197 to 0.394 in.), and check that the stop light illuminates.
If the stop light does not illuminate, adjust the brake pedal height again.
- Check the brake pedal height.
- ADJUST BRAKE PEDAL STROKE SENSOR
- Connect the Intelligent tester or Techstream to the DLC3 with the power switch OFF
- Loosen the 2 bolts.
- Turn the power switch ON (IG). While reading the stroke sensor 1 value shown on the Intelligent tester or Techstream, turn the stroke sensor slowly to the right and left to adjust it to the standard voltage.
Standard voltage:
0.8 to 1.2 V
- Tighten the 2 bolts
Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
- Perform the linear valve offset learningNOTE: Do not depress the brake pedal while performing the linear valve offset learning, as this may cause a DTC to be stored.
- RESET MEMORY (with Intelligent tester or Techstream)
- Turn the power switch OFF.
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (IG) and the tester ON.
- Enter the following menus:
- Intelligent tester - Select: DIAGNOSIS / OBD/ MOBD / CHASSIS / ELECTRIC PKB / UTILITY / RESET MEMORY.
- Techstream - Select: Chassis / Electric Parking Brake / Utility / Reset Memory.
- Follow the tester display and perform reset memory.
HINT.
When the reset memory is completed, the parking brake indicator light (RED) will blink at 0.5 seconds intervals
- RESET MEMORY (without Intelligent tester or Techstream)
- Turn the power switch OFF.
- Using SST, connect terminals 13 (TC) and 4 (CG) of the DLC3
SST 09843-18040
NOTE: Do not connect the wrong terminals, as this will cause parts to be damaged. - Turn the power switch ON (IG).
HINT:
The parking brake indicator light (RED) will blink at 0.25 seconds intervals.
- Perform both of the following procedures within 8 seconds.
- Perform the following with the electric parking brake switch twice. lock condition → off → release condition → off.
- Perform the following with the brake pedal: depress → release → depress → release.
- With the power switch ON (IG), disconnect the connection of terminals 13 (TC) and 4 (CG) of the DLC3.
- Check that the parking brake indicator light (RED) blinks at 0 5 seconds intervals.NOTE: If terminals 13 (TC) and 4 (CG) of the DLC3 are not disconnected, the blinking pattern (0.5 seconds intervals) cannot be checked.
HINT.
If the parking brake indicator light (RED) blinking pattern (0.5 seconds intervals) is confirmed, the clear procedure is completed. If not confirmed, repeat the procedures above.
- ACQUIRE TENSION SENSOR ZERO POINT
- After performing reset memory, perform the release control. Check that the parking brake indicator light (RED) turns off.
- PARKING BRAKE BEDDING CAUTION: Performing parking brake bedding forms the friction surfaces of the parking brake shoe and rear disc, which creates the basic braking force of the parking brake. If bedding is not performed, the parking brake performance may not be normal.NOTE: If one of the following is performed, perform parking brake bedding.
- Rear disc is replaced or removed and installed
- Parking brake shoe is replaced or removed and installed
- Electric parking brake actuator is replaced or removed and installed
- Turn the power switch OFF.
- Using SST, connect terminals 12 (TS) and 4 (CG) of the DLC3.
SST 09843-18040
NOTE: Do not connect the wrong terminals, as this will cause parts to be damaged. - Turn the power switch ON (IG).
- Perform the following procedures with the electric parking brake switch within 8 seconds:
- Turning the lock switch ON and OFF 3 times.
- Turn the release switch ON and OFF 3 times.
- Check that the system is in test mode.
HINT:
- When the system enters test mode, the parking brake indicator light (RED) starts blinking.
- The multi-information display shows "EPB TEST" (*). If it is not displayed, repeat the procedures above.
- *. EPB stands for electric parking brake.
- Perform parking brake bedding.
- Drive the vehicle at 30 km/h (19 mph)
- Push the parking brake switch to the lock side for 5 seconds.NOTE: The braking power is generated from the parking brake while driving the vehicle. This will cause the vehicle speed to decrease. Depress the acceleration pedal to maintain the speed at 30 km/h (19 mph).
HINT.
- The parking brake indicator light (RED) stops blinking at 0.125 seconds intervals, and illuminates.
- The buzzer turns ON (beeping sound).
- The tension is automatically adjusted.
- After 5 seconds, check that the buzzer and the parking brake indicator light (RED) turn off.
HINT.
The brake force decreases
- Release the parking brake lock switch
- STEERING ANGLE SENSOR INITIALIZATION (to obtain a tire angle (during straight-ahead driving) signal)
- Turn the power switch ON (IG), and check that the master warning light illuminates for a few secondsNOTE: If the warning light remains on or blinks, repair the applicable system.
- Drive the vehicle on a straight road at 35 km/h (22 mph) or more for 5 seconds or longer
HINT:
- At this point, the steering wheel will still remain off-center by 5 to 10°.
- In this step, the neutral position of the steering wheel is restored from the steering control ECU memory
- Confirm that steering angle sensor initialization is completed (using the tester)
- Intelligent tester - Enter the VGRS menu using the tester. Select "STRAIGH ANG FLG" from "DATA LIST" Check if the steering angle sensor has obtained a tire angle (during straight-ahead driving) signal.
Standard:
"VALID" is displayed on the tester screen.
- Techstream - Enter the VGRS menu using the tester. Select "Straight Angle Valid Flag" from "Data List". Check if the steering angle sensor has obtained a tire angle (during straight-ahead driving) signal.
Standard:
"Valid" is displayed on the tester screen.
- Intelligent tester - Enter the VGRS menu using the tester. Select "STRAIGH ANG FLG" from "DATA LIST" Check if the steering angle sensor has obtained a tire angle (during straight-ahead driving) signal.
- Confirm that steering angle sensor initialization is completed (not using the tester).
- Stop the vehicle (power switch turned to ON (READY)).
- Slowly turn the steering wheel from lock to lock.
- If it turns approximately 2.7 turns, steering angle sensor initialization is completed. If it turns approximately 3.2 turns, steering angle sensor initialization is not completed.NOTE: If the steering wheel turns approximately 3.2 turns, drive the vehicle on a straight road at 35 km/h (22 mph) or more for 5 seconds or longer. Then confirm the initialization again.
- Turn the power switch ON (IG), and check that the master warning light illuminates for a few seconds
- VGRS SYSTEM CALIBRATION PROCEDURE (USING SST CHECK WIRE)
- FACE TIRES STRAIGHT AHEAD NOTE: Drive the vehicle to confirm that the steering wheel is centered.
- CHECK DTC
- Check for DTCs.
Result
RESULT REFERENCEResult Proceed to DTC C1591/51 is not output A DTC C1591/51 is output B
B: Go to step 4
A: Go to Next Step
- Check for DTCs.
- PERFORM ACTUATOR ANGLE INITIALIZATION
SST 09843-18040
NOTE: If the procedures from *1 to *2 are not completed within 1 minute, or if errors are made during these procedures, perform the initialization again from the beginning.- Turn the power switch ON (READY).
- Center the steering wheel.
- Using SST, connect terminals 12 (TS) and 4 (CG), and 13 (TC) and 4 (CG) of the DLC3. (*1)
- Disconnect SST from terminal 12 (TS) of the DLC3, and turn the steering wheel to the left 180° or more.
- Connect SST to terminal 12 (TS) of the DLC3.
- Disconnect SST from terminal 13 (TC) of the DLC3, and turn the steering wheel to the right 180° or more.
- Connect SST to terminal 13 (TC) of the DLC3. (*2)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT:
When the master warning light comes on, DTC C1591/51 is memorized.
- Disconnect SST from the DLC3.
- Turn the power switch OFF.
- FACE TIRES STRAIGHT AHEAD
- Confirm that the steering wheel is centered when facing the tires straight ahead.NOTE: Drive the vehicle to confirm that the steering wheel is centered.
Result
RESULT REFERENCEResult Proceed to Steering wheel is off-center A Steering wheel is centered B
B: Go to step 8
A: Go to Next Step
- Confirm that the steering wheel is centered when facing the tires straight ahead.
- UNLOCK STEERING ACTUATOR NOTE: Do not turn the power switch ON (READY).
- Turn the power switch OFF.
- Disconnect the negative (-) terminal cable from the auxiliary battery.
- Disconnect the z16 connector from the steering actuator.
- Connect a jumper wire from terminal LV to the positive (+) 12 V battery terminal and another jumper wire from terminal LG to the negative (-) 12 V battery terminal.NOTE: Do not apply voltage for more than 3 minutes.
- STEERING CENTER ADJUSTMENT
- Center the steering wheel.NOTE: If the centering of the spiral cable was not confirmed when the steering wheel was installed, confirm the centering of the spiral cable.
- Center the steering wheel.
- LOCK STEERING ACTUATOR
- Disconnect the positive (+) and negative (-) 12 V battery terminal cables from the steering actuator.
- Connect the z16 connector to the steering actuator.
- Connect the negative (-) terminal cable to the auxiliary battery.
- Turn the steering wheel approximately 3° to the left and right. Confirm that the reaction force can be felt.NOTE:
- If the above procedures are not followed correctly, a DTC will be detected. If a DTC is detected, perform the above procedures again and then check for DTCs.
- Perform these procedures with the power switch OFF.
- ADJUST ACTUATOR ANGLE
HINT:
Activating and ending test mode will complete actuator angle adjustment.
- Make sure the power switch is OFFNOTE: Do not touch the steering wheel during these procedures.
- Using SST, connect terminals 12 (TS) and 4 (CG) of the DLC3.
SST 09843-18040
- Turn the power switch ON (IG)
- Confirm that the "VGRS TEST MODE" is displayed on the multi-information display when test mode is activated.
HINT
Wait approximately 5 seconds.
- Turn the power switch OFF
- Disconnect SST from terminals 12 (TS) and 4 (CG) of the DLC3.
- Turn the power switch ON (IG) again
- Make sure the power switch is OFF
- CHECK MASTER WARNING LIGHT
- Confirm that the master warning light is off
- Turn the power switch OFF, then ON (IG).
- Confirm that the master warning light is operating normally.
- CHECK STEERING WHEEL OPERATION
- Turn the power switch ON (READY).
- Perform the steering angle sensor initialization.
- Turn the steering wheel from lock to lock and check that it rotates approximately 2 7 turns.
- Drive the vehicle and confirm that the steering wheel is centered.
NEXT: END
- FACE TIRES STRAIGHT AHEAD
- VGRS SYSTEM CALIBRATION PROCEDURE (USING INTELLIGENT TESTER)
- FACE TIRES STRAIGHT AHEAD NOTE: Drive the vehicle to confirm that the steering wheel is centered.
- PERFORM VGRS SYSTEM CALIBRATION
- Connect the Intelligent tester to the DLC3.
- Turn the power switch ON (IG).
- Turn the tester on.
- Enter the menu items in this order: DIAGNOSIS / OBD/ MOBD / CHASSIS / VGRS. Then, select the "STEER ANGLE ADJ" item, and press "ENTER" to move to next screen.
- "NOTICE" screen is displayed. Then, press "ENTER".NOTE: Press the "ENTER" key even if DTC C15B4/71 is output.
- "NOTICE" screen is displayed Then, press "ENTER".NOTE: Ensure that the power switch is OFF.
- "STEERING ANGLE ADJ" screen is displayed. Then, press "YES".
- "STEERING ANGLE ADJ" screen is displayed. Then, press "ENTER"NOTE: If the centering of the spiral cable was not confirmed when the steering wheel was installed, confirm the centering of the spiral cable.
- "NOTICE" screen is displayed. Then, press "ENTER".NOTE: Do not touch the steering wheel during these procedures.
- "NOTICE" screen is displayed. Then, press "ENTER".
- "NOTICE" screen is displayed. Then, press "ENTER"NOTE: Do not touch the steering wheel during these procedures.
- The remaining time is displayed and the display switches automatically to the next screen.NOTE: Do not touch the steering wheel during these procedures.
- Check that the VGRS system calibration is completed normally.
- Select "ENTER" to return the display to the "MENU" screen.
- CHECK MASTER WARNING LIGHT
- Confirm that the master warning light is off.
- Turn the power switch OFF.
- Disconnect the Intelligent tester from the DLC3.
- Turn the power switch ON (IG).
- Confirm that the master warning light is operating normally.
- CHECK STEERING WHEEL OPERATION
- Turn the power switch ON (READY).
- Perform the steering angle sensor initialization.
- Turn the steering wheel from lock to lock and check that it rotates approximately 2 7 turns.
- Drive the vehicle and confirm that the steering wheel is centered
NEXT: END
- FACE TIRES STRAIGHT AHEAD
- VGRS SYSTEM CALIBRATION PROCEDURE (USING TECHSTREAM)
- FACE TIRES STRAIGHT AHEAD NOTE: Drive the vehicle to confirm that the steering wheel is centered.
- PERFORM VGRS SYSTEM CALIBRATION
- Connect Techstream to the DLC3
- Turn the power switch ON (IG)
- Turn the tester on.
- Enter the menu items in this order Chassis / VGRS / Utility / Steering Angle Adjust.
- Perform the following procedures displayed on the tester.
- CHECK MASTER WARNING LIGHT
- Confirm that the master warning light is off.
- Turn the power switch OFF
- Disconnect Techstream from the DLC3
- Turn the power switch ON (IG).
- Confirm that master warning light is operating normally
- CHECK STEERING WHEEL OPERATION
- Turn the power switch ON (READY).
- Perform the steering angle sensor initialization.
- Turn the steering wheel from lock to lock and check that it rotates approximately 2.7 turns.
- Drive the vehicle and confirm that the steering wheel is centered.
NEXT: END
- FACE TIRES STRAIGHT AHEAD
- ROTATION ANGLE SENSOR VALUE INITIALIZATION AND TORQUE SENSOR ZERO POINT CALIBRATION NOTE: Clear the rotation angle sensor calibration value, initialize the rotation angle sensor value, and calibrate the torque sensor zero point if any of the following has occurred:
- The power steering ECU has been replaced.
- The power steering gear assembly has been replaced.
- Steering effort differs between left and right.
- Inspection before calibration.
- Connect the Intelligent tester or Techstream to the DLC3
- Turn the power switch ON (IG).
- Turn the Intelligent tester or Techstream on. Intelligent tester - Select "IG SUPPLY" from the Data List.
Techstream - Select "IG Supply" from the Data List.
- Check the IG power supply voltage on the tester screen.
- Intelligent tester
EMPS
EMPS REFERENCETester Display Measurement Item/Range Normal Condition Diagnostic Note IG SUPPLY ECU power source voltage/ Mm 0V, Max 25 5 V Power switch ON (IG) 11 to 14 V When malfunction occurs, problem may be ECU power supply - Techstream
EMPS
EMPS REFERENCETester Display Measurement Item/Range Normal Condition Diagnostic Note IG Supply ECU power source voltage/ Mm 0V, Max 25 5V Power switch ON (IG) 11 to 14 V When malfunction occurs, problem may be ECU power supply Standard voltage:
11 to 14 V
NOTE: If the IG power supply voltage is less than 11 V, calibration cannot be performed. In this case, charge or replace the auxiliary battery, and then perform calibration.
- Intelligent tester
- Clearing rotation angle sensor calibration value, rotation angle sensor value initialization, and torque sensor zero point calibration.NOTE:
- If DTC C1516 (Torque Sensor Zero Point Adjustment Incomplete) is stored, the torque sensor zero point cannot be calibrated. Clear the DTC before starting calibration.
- If DTC C1526 (Motor Rotation Angle Sensor Initialization Incomplete) is stored, the rotation angle sensor value cannot be initialized. Clear the DTC before starting initialization.
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (IG).
- Turn the Intelligent tester or Techstream on Intelligent tester - Select "TRQ SENSOR ADJ". Techstream - Select "Torque Sensor Adjustment"
- Follow the procedures on the tester display to clear the rotation angle sensor calibration value, initialize the rotation angle sensor value, and calibrate the torque sensor zero pointNOTE:
- When initializing the rotation angle sensor value, observe the following to stabilize sensor voltage:
After turning the power switch ON (IG), wait for at least 2.5 seconds before turning the steering wheel. Do not turn the steering wheel quickly.
- The steering wheel will vibrate during torque sensor zero point calibration. Do not touch the steering wheel while it is vibrating or for 2 seconds after it stops.
- When initializing the rotation angle sensor value, observe the following to stabilize sensor voltage:
- ZERO POINT CALIBRATION
- Zero point calibration procedures
- Check that all of the following conditions are met:
- The vehicle is parked on a level surface.
- No objects are placed on the front passenger seat.
- The front passenger seat belt buckle switch is OFF
- Adjust the seat position according to the table below.SEAT POSITION REFERENCE
Adjustment Item Position Slide Direction Rearmost position Reclining Angle Upright position Headrest Height Lowest position Lifter Height Lowest position - Connect the Intelligent tester or Techstream to the DLC3
- Turn the power switch ON (IG).
- Perform zero point calibration by following the prompts on the tester screen
HINT:
- Refer to the Intelligent tester or Techstream operator's manual for further details.
- If the zero point calibration is performed when the calibration conditions are not satisfied, DTC B1797 is output.
- If the zero point calibration has failed, DTC B1797 is output.
- If After Exchange is selected before the previous ECU data are stored in the Intelligent tester or Techstream, the display screen returns to CONDITION SELECT ECU. Occupant Detect.
ITEM PROCEDURE CHARTItem Procedure DTC Perform DTC check and repair Write error Replace front seat set (with occupant classification ECU and occupant detection sensor) Temperature Check value of THERMISTOR TEMP in ECU DATA LIST Pressure Check value of FILTERED PRESS in ECU DATA LIST Crash counter -
- Check that all of the following conditions are met:
- Zero point calibration procedures
- SENSITIVITY CHECK
- Sensitivity check procedures
- Turn the power switch OFF.
- Place a weight of 20 kg (44.0 lb) on the front passenger seat.
- Turn the power switch ON (IG), and wait for at least 6 seconds.
- Check that the passenger airbag ON/OFF indicator indicates OFF
OK: Passenger airbag ON/OFF indicator indicates OFF.
- Add a weight of 30 kg (66.1 lb) to the front passenger seat (total 50 kg (110.2 lb)).NOTE:
- Do not allow the weight to come into contact with the seatback when placing it on the seat cushion.
- Place the weight in the area shown in the illustration.
- Check that the passenger airbag ON/OFF indicator indicates ON.
OK: Passenger airbag ON/OFF indicator indicates ON.
- Sensitivity check procedures
- REGISTRATION NOTE:
- After the power switch is turned OFF, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the power switch OFF, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
- If any DTCs related to the occupant classification ECU are output, troubleshoot those DTCs by referring to the DIAGNOSTIC TROUBLE CODE CHART.
- When ECU data saving or loading operations cannot be performed, replace the front seat set (with occupant classification ECU and occupant detection sensor).
HINT.
- When the front seat set (occupant classification ECU) is replaced, the previous ECU data must be saved in the Intelligent tester or Techstream and loaded into the new ECU by following the flowchart below.
- Until the data from the previous ECU are loaded into the new occupant classification ECU, these data are not erased even when the tester is turned off.
- ECU EXCHANGE procedure (Before Exchange) describes the procedure to save the data in the Intelligent tester or Techstream from the occupant classification ECU which was installed on the vehicle. ECU EXCHANGE procedure (After Exchange) describes the procedure to load the data from the previous ECU, stored in the Intelligent tester or Techstream, into the new ECU.
- Connect the Intelligent tester or Techstream to the DLC3
- Turn the power switch ON (IG).
- Store the occupant classification ECU data in the Intelligent tester or Techstream by following the prompts on the tester screen.
HINT:
If the ECU data cannot be stored in the Intelligent tester or Techstream, replace the front seat set (with occupant classification ECU and occupant detection sensor)
- Turn the power switch ON (IG)
- Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
- Replace the front seat set (occupant classification ECU).
- Connect the negative (-) terminal cable to the battery
- Turn the power switch ON (IG).
- Load the data from the previous ECU stored in the tester into the newly installed ECU by following the prompts on the tester screen
- Turn the power switch OFF.
- Turn the power switch ON (IG).
- Clear the DTCs stored in the memory.
HINT.
If DTCs are not cleared at this time, past DTCs will remain
- DESCRIPTION OF CODE REGISTRATION
HINT:
- The engine immobilizer function's ID code is the same as the recognition code for the smart access system with push-button start and wireless transmitter. Registering an ID code enables the smart access with push-button start, wireless door lock control function and engine immobilizer function to be operated.
- Code registration is needed when the certification ECU, ID code box, steering lock ECU, hybrid vehicle control ECU or key is replaced with a new one.
- This vehicle does not have a key slot Therefore, touch the logo of the key to the power switch to register the key, as shown in the illustration.
- PART REPLACEMENT AND KEY REGISTRATION PROCEDURES
- If a malfunctioning ECU is discovered through troubleshooting of the smart access system with push-button start, use the ECU replacement and key registration procedures in the table below.
HINT
- The following procedures require the use of the Intelligent tester or Techstream:
- New key ID registration
- Additional key ID registration
- Key ID erasure
- ECU code registration
- When simply adding a new key (without losing or replacing any existing keys), refer to "3. KEY REGISTRATION PROCEDURES (c) Additional key ID registration".
- If all of the registered keys are not available, replacement of the ID code box, certification ECU and steering lock ECU is also required.
- A maximum of 7 keys can be registered.
KEY REGISTRATION PROCEDURESPart to be replaced Condition Procedure Certification ECU Customer has brought all keys - Replace certification ECU
- Reregister all keys (new key ID registration)
Some keys are lost Key ID codes can be registered and erased - Erase key codes (key ID erasure)
- Perform additional key registration procedure (additional key ID registration)
- Replace certification ECU
- Reregister all keys (new key ID registration)
HINT
If some keys are not registered during above steps, they will be disabled because they cannot be registered laterKey ID codes cannot be either registered or erased - Replace certification ECU
- Replace ID code box
- Reregister all keys (new key ID registration)
HINT
If key codes cannot be erased or additional keys cannot be registered due to a malfunction in certification ECU, replace ID code box and certification ECU If some keys are not registered during above steps, they will be disabled because they cannot be registered laterAll keys are lost - Replace certification ECU
- Replace ID code box
- Replace steering lock ECU
- Register ail keys (new key ID registration)
- ECU communication ID registration
ID code box At least 1 key is available - Replace ID code box
- ECU communication ID registration
All keys are lost - Replace ID code box
- Replace certification ECU
- Replace steering lock ECU
- Register all keys (new key ID registration)
- ECU communication ID registration
Steering lock ECU Customer has brought at least 1 key - Replace steering lock ECU
- Register recognition codes in ECUs (ECU code registration)
All keys are lost - Replace certification ECU
- Replace ID code box
- Replace steering lock ECU
- Register all keys (new key ID registration)
- ECU communication ID registration
Main body ECU No condition required Replace main body ECU Hybrid vehicle control ECU No condition required - Replace hybrid vehicle control ECU
- ECU communication ID registration
HINT
Only perform procedure above when replacing with used hybrid vehicle control ECUKey Customer has brought at least 1 key
HINT
After key ID erasure, any remaining keys that are not registered at this time cannot be used Therefore, after key ID erasure, register all remaining keys- Using remaining key, erase lost key (key ID erasure)
- Register additional keys as necessary (additional key ID registration)
All keys are lost - Replace certification ECU
- Replace ID code box
- Replace steering lock ECU
- Register all keys (new key ID registration)
- ECU communication ID registration
- The following procedures require the use of the Intelligent tester or Techstream:
- If a malfunctioning ECU is discovered through troubleshooting of the smart access system with push-button start, use the ECU replacement and key registration procedures in the table below.
- KEY REGISTRATION PROCEDURES
- New key ID registration (when replacing certification ECU and ID code box, or certification ECU, ID code box and steering lock ECU)KEY REGISTRATION PROCEDURES
Process Procedure 1 Start of registration - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Select "SMART ACCESS/ID UTILITY/SMART CODE REG" (for intelligent tester) or "Smart Access/Utility/Key Code Registration" (for Techstream) from tester menu
HINT
Power switch cannot be turned ON (IG) more than 10 times After connecting tester, turn tester on while turning driver side door courtesy light switch on and off repeatedly at 1 5 seconds intervals or less to continue key registration procedure2 Confirmation of ECU code Perform operation according to prompts on tester screen
HINT
Mode is automatically selected by tester (new registration mode or add mode)3 Verification of unregistered key* - Touch logo of unregistered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
- Place unregistered key on front passenger side seat
- Confirm that wireless door lock buzzer sounds once (short beep)
4 Registration of ID code Perform operation according to prompts on tester screen 5 End of registration Finish new key ID code registration HINT
*. Repeat this process for each key which is to be registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys has not been finished within the specified time, perform registration procedures from process 1 again Make sure that only 1 key is in the cabin during registration procedures. If 2 or more keys are in the cabin simultaneously, electric waves will interfere with each other, preventing normal registration. - New key ID registration (when replacing certification ECU)KEY REGISTRATION PROCEDURES
Process Procedure 1 Start of registration - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Select "SMART ACCESS/ID UTILITY/SMART CODE REG" (for intelligent tester) or "Smart Access/Utility/Key Code Registration" (for Techstream) from tester menu
HINT
Power switch cannot be turned ON (IG) more than 10 times After connecting tester, turn tester on while turning driver side door courtesy light switch on and off repeatedly at 1 5 seconds intervals or less to continue key registration procedure2 Confirmation of ECU code Perform operation according to prompts on tester screen
HINT
Mode is automatically selected by tester (new registration mode or add mode)3 Confirmation of all registered keys*1 - Touch logo of unregistered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
4. Confirmation of ECU code Perform operation according to prompts on tester screen 5 Verification of unregistered key*2 - Touch logo of unregistered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
- Place unregistered key on front passenger side seat
- Confirm that wireless door lock buzzer sounds once (short beep)
6 Registration of ID code Perform operation according to prompts on tester screen 7 End of registration Finish new key ID code registration HINT. - *1: Repeat this process for each key registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys has not been finished within the specified time, perform registration procedures from process process 1 again. If performing the key confirmation procedure for a key, the security indicator light comes on and remains on until all the keys are confirmed.
- *2: Repeat this process for each key which is to be registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys has not been finished within the specified time, perform registration procedures from process 1 again. Make sure that only 1 key is in the cabin during registration procedures. If 2 or more keys are in the cabin simultaneously, electric waves will interfere with each other, preventing normal registration.
- Additional key ID registrationKEY REGISTRATION PROCEDURES
Process Procedure 1 Start of registration - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Select "SMART ACCESS/ID UTILITY/SMART CODE REG" (for intelligent tester) or "Smart Access/Utility/Key Code Registration" (for Techstream) from tester menu
2 Confirmation of ECU code - Perform operation according to prompts on tester screen
- Touch logo of registered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
3. Confirmation of ECU code Perform operation according to prompts on tester screen 4 Verification of unregistered key*2 - Touch logo of unregistered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
- Place unregistered key on front passenger side seat
- Confirm that wireless door lock buzzer sounds once (short beep)
5 Registration of ID code Perform operation according to prompts on tester screen 6 End of registration Finish key ID code registration HINT. - *1. Perform this process for one of the keys registered for the vehicle. Finish the procedure within 30 seconds. If the procedure has not been finished within the specified time, perform registration procedures from process 1 again.
- *2: Repeat this process for each key which is to be registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys has not been finished within the specified time, perform registration procedures from process 1 again Make sure that only 1 key is in the cabin during registration procedures. If 2 or more keys are in the cabin simultaneously, electric waves will interfere with each other, preventing normal registration.
- Key ID erasure (Erase all registered key codes except one)KEY REGISTRATION PROCEDURES
Process Procedure 1 Start of erasure - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Select "SMART ACCESS/ID UTILITY/SMART CODE ERS" (for intelligent tester) or "Smart Access/Utility/Key Code Erasure" (for Techstream) from tester menu
2 Confirmation of registered key* - Perform operation according to prompts on tester screen
- Touch logo of registered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
3 Erasure of ID code Perform operation according to prompts on tester screen 4 End of erasure Finish key ID code erasure HINT.
* Perform this process for one of the keys registered for the vehicle Finish the procedure within 30 seconds. If the procedure has not been finished within the specified time, perform erasure procedures from process 1 again - All keys ID erasureKEY REGISTRATION PROCEDURES
Process Procedure 1 Start of erasure - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Turn tester on while turning driver side door courtesy light switch on and off repeatedly at 1 5 seconds intervals or less
- Select "SMART ACCESS/ID UTILITY/SMART CODE RESET" (for intelligent tester) or "Smart Access/Utility/Key Code Reset" (for Techstream) from tester menu
- Read "SEED NUMBER" sent from TIS according to tester screen
2 Confirmation of registered key* Touch logo of registered key to power switch 3 Erasure of ID code Perform operation according to prompts on tester screen 4 End of erasure Finish key ID code erasure HINT:
*. Perform this process for one of the keys registered for the vehicle. Finish the procedure within 30 seconds. If the procedure has not been finished within the specified time, perform erasure procedures from process 1 again. - ECU code registrationECU CODE REGISTRATION PROCEDURES
Process Procedure 1 Start of erasure - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Select "SMART ACCESS/ID UTILITY/ECU COMM ID REG/ID Code Box and Steering Lock" (for intelligent tester) or "Smart Access/Utility/ECU Communication ID Registration/ID code box and Steering Lock" (for Techstream) from tester menu
- Read "SEED NUMBER" sent from TIS according to tester screen
2 Confirmation of registered key* - Touch logo of registered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
3 Erasure of ECU code Perform operation according to prompts on tester screen 4 End of registration Finish ECU code registration HINT
*. Perform this process for one of the keys registered to the vehicle Finish the procedure within 30 seconds If the procedure has not been finished within the specified time, perform registration procedures from process 1 again. - ECU communication ID registrationNOTE:
- The ECU communication ID should be registered when the ID code box is replaced in order to match the ECU communication ID.
- The hybrid control system cannot be started unless ECU communication ID is registered.
- After the registration, pressing the power switch may not start the hybrid control system on the first try. If so, press the power switch again.
- After the hybrid control system is started, erase DTC B2799-790 (code for hybrid vehicle control ECU's immobilizer communication error) using either of the following methods:
- Use the Intelligent tester or Techstream.
- Disconnect the battery for 30 seconds.
- Using SST, connect terminal 13 (TC) and 4 (CG) of the DLC3
SST 09843-18040
- Turn the power switch ON (IG) (do not start the hybrid control system) and leave it as is for 30 minutes.
- Turn the power switch OFF and disconnect terminals 13 (TC) and 4 (CG).
- Check that the hybrid control system starts for more than 3 seconds
- ECU communication ID reregistrationNOTE: The ECU communication ID should be registered when the hybrid vehicle control ECU is replaced in order to match the ECU communication ID.ECU COMMUNICATION ID REREGISTRATION PROCEDURES
Procedure Time Security Indicator Light Condition 1 Start - OFF 2 While holding already registered key, turn the power switch ON (IG) with brake pedal depressed 3 Check that hybrid control system starts and stays on for more than 3 seconds 4 End
- New key ID registration (when replacing certification ECU and ID code box, or certification ECU, ID code box and steering lock ECU)
- ADJUST OBJECT RECOGNITION CAMERA
HINT:
If the object recognition camera sensor is replaced or removed/installed, or the toe-in is adjusted, perform the object recognition camera sensor and object recognition camera ECU adjustment
NOTE:- Make sure there are no black and white patterned objects in front of the vehicle.
- Be sure to perform the measurement on a level surface that is free of obstacles and extends 1.5 m (4.92 ft.) or more in front of the vehicle.
- Make sure that there is no wind when performing the measurement.
- Check that there are no reflective materials in the surroundings or on the ground within a 3 m (9.84 ft.) or more x 3 m (9.84 ft.) or more area in front of the vehicle.
- Perform the inspection in a bright area.
- Beam axis learning preparation
- Move the vehicle to a level surface.
- Make sure the engine oil in the vehicle is at the specified amount.
- Make sure the engine coolant in the vehicle is at the specified amount.
- Make sure the fuel tank is full.
- Make sure the spare tire is in the vehicle.
- Make sure the standard tools are in the vehicle.
- Make sure nobody is in the vehicle.
- Make sure no extra loads are in the vehicle.
- Adjust the tire pressures to the specified pressure
- Clean the front glass
- If the lens of the object recognition camera sensor is dirty, apply a small amount of lens cleaner to a clean, soft cloth and clean the lens.
- Perform adjustment suspension control system
- Perform adjustment of suspension control system.NOTE: Perform this procedure as accurately as possible.
- Perform adjustment of suspension control system.
- Perform the front wheel alignment adjustment
- Perform the front wheel alignment adjustment.NOTE: Perform this procedure as accurately as possible.
- Perform the front wheel alignment adjustment.
- Perform the rear wheel alignment adjustment
- Perform the rear wheel alignment adjustmentNOTE:
- Perform this procedure as accurately as possible.
- Press the height control switch and change the vehicle height to HIGH and return it to NORM. Then repeat.
- Perform the rear wheel alignment adjustment
- Target sheet creation
- Print or copy the illustration below. Check that the dimensions are +/- 5 mm (0.197 in.) of the ones in the table below.TARGET SHEET AREA SPECIFICATION
Area Specification A 160 mm (6 30 in) B 160 mm (6 30 in) C 80 mm (3 15 in) D 16 mm (0 63 in) NOTE:- Make sure that the black areas of the target sheets are not glossy.
- Make sure that the borders of the black and white areas on the target sheets are straight, and are not warped or blurry.
If the print or copy's dimensions are not as specified, adjust settings and reprint or recopy so that the print or copy's dimensions are as specified.
- Print or copy the illustration below. Check that the dimensions are +/- 5 mm (0.197 in.) of the ones in the table below.
- Target sheet attachment
If the print or copy's dimensions are not as specified, adjust settings and reprint or recopy so that the print or copy's dimensions are as specified.
- Place the prepared target sheet on a piece of cardboard of the same size with the black area on the top right, as shown in the illustration. Then use double-sided tape to fix the target sheet in place.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: Do not attach reflective tape, such as scotch tape, etc. to the target face, as this may affect target recognition. - Hang a weight with a pointed tip from the center of the target sheet. Then, with double-sided tape, attach the target sheet to the reflector so that the weight aligns with the mark-off line of SST (laser radar adjusting reflector).
SST 09870-60000 (09870-60010,09870-60020)
- Move the reflector up and down to position the center of the target at the height shown in the illustration, and fix it in place
Dimension A:
1270mm (50 in.)
SST 09870-60000 (09870-60010,09870-60020)
NOTE: Perform this procedure as accurately as possible.
- Place the prepared target sheet on a piece of cardboard of the same size with the black area on the top right, as shown in the illustration. Then use double-sided tape to fix the target sheet in place.
- Target placement point measurementNOTE:
- Do not place black and white patterned objects near the target.
- Face the vehicle toward a wall with no patterns, or make sure the background behind the target has no patterns.
- Perform this procedure as accurately as possible.
- Do not place reflective materials in the area behind the target.
- Make sure there are no patterns on the wall behind the target.
- Make sure the distance between the target and wall is within 3 m (9.84 ft.).
- Make sure the target's shadow is not on the wall, as the camera may have a recognition error.
- From the center of the front and back bumpers (center of the emblems), hang a weight with a pointed tip, and mark the front bumper center point A and the rear bumper center point B on the ground.
- Draw a line that connects points A and B, and extend the line approximately 2 m (6.56 ft.) beyond the front of the vehicle.
HINT.
Secure the end of a string to point B. Then hold the other end of the string approximately 2 m (6.56 ft.) in front of the vehicle, and move it to the left or right to align the string with point A to make a straight line
- Mark point C 990 mm (39.0 in.) from the front bumper center point A (placement point 1).
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- From point C, move 700 mm (27.6 in.) towards the front bumper center point A and mark point D.
- From point C, place marking tape at the point 700 mm (27.6 in.) perpendicular to the line that connects points A and B.NOTE: Place the tape so that there is plenty of surface area along the perpendicular line.
- Using a measuring tape of 5 m (16.41 ft.) or more, and point D as the center point, draw the part of a 900 mm (38.98 in.) circle that overlaps the marking tape (line E).
- Mark point F where the following intersect: 1) from point C, the point that is 700 mm (27.6 in.) perpendicular from the line that connects point A and B; and 2) line E.
- Set the measuring tape from point C to F. Then mark point G 740 mm (29.1 in.) from point C (line extending from point C to F) (placement point 2).
- Set the measuring tape from point F to C. Then mark point H 740 mm (29.1 in.) beyond point C (placement point 3).
- Set a string between points G and H, and draw a line on the ground (target placement line).
- Object recognition camera sensor height measurementNOTE:
- Do not place black and white patterned objects near the target.
- Face the vehicle toward a wall with no patterns, or make sure the background behind the target has no patterns.
- Perform this procedure as accurately as possible.
- Do not place reflective materials in the area behind the target.
- Make sure there are no patterns on the wall behind the target.
- Make sure the distance between the target and wall is within 3 m (9.84 ft.).
- Make sure the target's shadow is not on the wall, as the camera may have a recognition error.
- Measure the distance (X mm or in) from the ground to point H for the front left wheel arch.
- Measure the distance (Y mm or in.) from the ground to point H for the front right wheel arch.
- The average of the 2 distances (X mm or in, Y mm or in.) plus 599 mm (23.6 in) is the height of the object recognition camera sensor.
- Memorize camera/target positionNOTE:
- Close all doors.
- Perform the procedure with no one in the vehicle.
- During the procedure, do not lean on the vehicle.
- Illuminate the clearance lights.
- Do not illuminate the headlights.
- When using intelligent tester:
- Connect the Intelligent tester to the DLC3.
- Turn the power switch ON (IG).*1
- Turn the Intelligent tester main switch ON.
- Follow the instructions on the screen menu-select "Lane Keeping Assist", then select "CAMERA POSITION" and press "Enter"
HINT.
A buzzer will sound for 1 second.
- Follow the tester display, and continue with the adjustment.
- When using Techstream:
- Connect Techstream to the DLC3
- Turn the power switch ON (IG)
- Turn the Techstream main switch ON, and turn the LKA main switch ON.
- Select "Connect to Vehicle".
- Under "Option", select "LKA System".
- Under "System Selection Menu", select "Powertrain".
- Select "Object Recognition Camera".
HINT:
A buzzer will sound for 1 seconds.
- Follow the tester display, and continue with the adjustment
- Input the measured height of the object recognition camera sensor and the horizontal position of the camera "175 mm (6.89 in.)" into the input screen. Then press the "Enter" button on the display screen.
- Input "3000 mm (118 in.)" for the distance from the camera to the target and "1270 mm (50.0 in.)" for the height of the target into the input screen. Then press the "Enter" button on the display screen
- Press the "Exit" button to finish the camera/ target position memory mode.NOTE: If "Error Camera/target position memory" is displayed on the screen, press the "Try Again" button, and repeat procedures *1 again.
- Beam axis learning
- Select "LKA System" from the display screen.*1
- Select "Utility" from the display screen.
- Select "Camera axis adjust" from the display screen.
- Follow the tester display, and continue with the adjustment.
- Align the target sheet with the target placement line, and align the mark-off line with placement point 1 (point C).
- Check that the screen displays beam axis learning for target 1, then press the "Enter" button on the display screen.
- Align the target sheet with the target placement line, and align the mark-off line with placement point 2 (point G).
- Check that the screen displays beam axis learning for target 2, then press the "Enter" button on the display screen.NOTE: Within 3 minutes after the screen displays the beam axis learning for target 2, move the target and press the "Enter" button on the display screen.
- Align the target sheet with the target placement line, and align the mark-off line with placement point 3 (point H).
- Check that the screen displays beam axis learning for target 3, then press the "Enter" button on the display screen.NOTE: Within 3 minutes after the screen displays the beam axis learning for target 3, move the target and press the "Next" button on the display screen.
- Press the "Exit" button to finish the beam axis learning mode.NOTE: If "Error camera axis adjust" is displayed on the screen, press the "Exit" button. Then after checking the conditions below, turn the power switch ON (IG) and OFF, and repeat from procedure *1 again.
- Height of the target.
- Distance from object recognition camera sensor to target.
- Orientation of target (black area positioned on top right).
- If surrounding area is bright enough.
- If black and white patterned objects are placed near the target.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY CAUTION: Exposure to radio frequency emissions is hazardous to your health. It is hazardous to your health to be within 20 cm (7.87 in.) of the device's radio frequency aperture.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:- This device complies with FCC radio frequency emission regulations.
- Perform measurements on a level surface.
- Make sure that no large pieces of metal are within a 10 m (32.8 ft.) x 14 m (45.9 ft.) area in front of the vehicle. If possible, the surrounding area should also be free of large metal objects.
- Before adjusting the radar beam axis, prepare the vehicle as follows.
- Check the tire pressure and adjust it if necessary.
- Remove all excess weight from the vehicle (luggage, heavy objects, etc.).
- w/Air Suspension:
Adjust the vehicle's height to the standard height.
- Check and adjust the vertical direction of the radar sensor.
- Remove dust, oil and foreign matter from the radar sensor's level rack.
- Set a level on the radar sensor's level rack.
- Check that the level's air bubble is within the red frame.
OK: Level's air bubble is within red frame.
If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the air bubble is within the red frame.
HINT:
- The adjustable range within the level's red frame is +/-0.2°.
- The target angle is +0.2° (upward angle of 0.2°).
Result
ADJUSTMENT PROCEDURE REFERENCEAdjustment Direction Adjustment Procedure Adjustment Angle Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 8.4 rotations of adjustment bolt, sensor moves about 1° Downward direction: Turn bolt A to positive (+) side
- Adjust the reflector height.
- Adjust the reflector so that the center of SST reflector is the same height as the millimeter wave radar sensor.
SST 09870-60000
HINT:
Prepare a 10 m (32.8 ft.) string, a string with a sharp-pointed weight (plumb bob), and a 5 m (16.4 ft.) tape measure.
- Adjust the reflector so that the center of SST reflector is the same height as the millimeter wave radar sensor.
- Place the reflector.
- Hang the string (with weight) from the center of the vehicle rear's emblem. Mark the vehicle rear's center point on the ground. Repeat for the front of the vehicle.
- Set one end of the 10 m (32.8 ft.) string on the vehicle rear's center point. Run the string over the vehicle front's center point to a position 5 m (16.4 ft.) beyond the vehicle front's center point, as shown in the illustration. Mark the 5 m (16.4 ft.) position.
- Using a tape measure, measure 12 mm (0.472 in.) to the left of the 5 m (16.4 ft.) position. Place the reflector at that position.NOTE: Perform the operation as precisely as possible.
- Check the radar beam axis
- When using intelligent tester
- Connect the Intelligent tester to the DLC3.
- Turn the power switch ON (IG).
- Turn the Intelligent tester main switch ON, and turn the cruise control main switch ON.
- Follow the instructions on the screen menu. Select "RADAR CRUISE", then select "BEAM AXIS ADJ", and press "Enter".
- Continue the procedure according to the instructions on the tester screen
- After the CRUISE main indicator light illuminates, press "ENTER".
HINT.
A buzzer will sound for 1 second.
- When using Techstream
- Connect Techstream to the DLC3.
- Turn the power switch ON (IG).
- Turn the Techstream main switch ON, and turn the cruise control main switch ON.
- Select "Connect to Vehicle".
- Select each item on the display screen and proceed to the next screen.
- Under "System Selection Menu", select "Radar Cruise"
- Select "Utility"
- Select "Beam Axis Adjustment" and proceed to the next screen.
HINT.
A buzzer will sound for 1 second.
- Follow the tester display, and continue with the adjustment.
- Check the following items on the laser cruise divergence data screen.NOTE: While using the intelligent tester's beam axis adjustment mode, the actual direction and angle of the radar sensor may be different from the intelligent tester's data. In such a case, the deviation is displayed on the combination meter's multi-information display.
- Confirm that the distance value is approximately 5 m (16.4 ft.).
HINT
- A value between 0.0 and 6.3 m (20.7 ft) is indicated.
- If the distance is 0 m (0 ft.), the sensor cannot detect the target. Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).
- Confirm that the left/right side value is between 0.0 and 6.3.
HINT:
If the distance is 0 m (0 ft.), the sensor cannot detect the target. Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).
- Confirm that the distance value is approximately 5 m (16.4 ft.).
- When using intelligent tester
- Check and adjust the horizontal direction of the radar sensor.
- Check that the divergence of the radar beam axis is 0°.
Standard:
0° (Both right and left)
If the axis is not as specified, use a screwdriver to adjust bolt B until the divergence of the radar beam axis is 0°.
- Based on the measured divergence of the beam axis, turn and adjust bolt B for horizontal adjustment of the millimeter wave radar sensor using a screwdriver.
Result
ADJUSTMENT PROCEDURE REFERENCEAdjustment Direction Adjustment Procedure Adjustment Angle Horizontal adjustment Right direction Turn bolt B to positive (+) side For every 18 6 rotations of adjustment bolt, sensor moves about 1 ° Left direction Turn bolt B to negative (-) side HINT:
- If "LEFT SIDE: 1.0°" is displayed, the divergence is 1.0° in the left direction. Turn bolt B approximately 18.6 turns to the negative (-) side.
- If the value does not change to 0°, it is possible that the sensor is aiming at something different. Reconfirm that there are no reflective materials in the surrounding area.
- Select "Next". The driving learning value is automatically reset.
HINT:
A buzzer will sound for 10 seconds or more.
- Disconnect the Intelligent tester or Techstream from the DLC3.
- Check that the divergence of the radar beam axis is 0°.
- Recheck and readjust the vertical direction of the radar sensor.
- Set a level on the radar sensor's level rack.
- Check that the level's air bubble is within the red frame.
OK: Level's air bubble is within the red frame. If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the level's air bubble is within the red frame.
HINT:
- The adjustable range within the red frame is +/-0.2°.
- The target angle is +0.2° (upward angle of 0.2°).
Result
ADJUSTMENT PROCEDURE REFERENCEAdjustment Direction Adjustment Procedure Adjustment Angle Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 8.4 rotations of adjustment bolt, sensor moves about 1° Downward direction: Turn bolt A to positive (+) side
- INITIALIZATION WITH DIAGNOSIS SYSTEM
- Start the diagnostic system.
- Perform STEERING CENTER MEMORIZE and MAX STEERING ANGLE MEMORIZE on the STEERING ANGLE SETTING screen.
- Finish the diagnostic system.
- INITIALIZATION WITH MANUAL OPERATION
- Turn the power switch ON (IG) or start the hybrid control system.
- Fully turn the steering wheel to the right.*
- Fully turn the steering wheel to the left.*
HINT:
*: These procedures can be performed as shown or in reverse.
- SYSTEM ADJUSTMENT
- If the following operations are performed, the adjustments shown below are required.ADJUSTMENT ITEM REFERENCE
Part name Operation Adjustment Item Television camera - Replace
- Installation angle of television camera is deviated because of removal and installation of television camera, etc
Television camera optical axis (camera position setting) Parking assist ECU Replace - Steering angle neutral point
- Store left and right maximum steering angle
- television camera optical axis (camera position setting)
HINT
If the parking assist ECU is replaced, screen noise adjustment is automatically performed when steering angle setting and camera position setting are performed.
- If the following operations are performed, the adjustments shown below are required.
- PREPARATION FOR ADJUSTMENT
HINT:
Only when adjusting the optical axis of the camera, set the target bar for adjustment.
- Park the vehicle with its wheels facing straight ahead and the steering wheel centered.
- Set the target bar for adjustment
HINT.
- Adjust the tire pressure to the specification.
- The target bar for adjustment is a piece of tape attached to the floor. Check the color on the screen and choose a tape color which can be easily seen
- Before parking the vehicle, move the vehicle back and forth to check that the wheels are facing straight ahead and that the steering wheel is centered.
- BOOT DIAGNOSIS MODE
- Start the hybrid control system.
- Start the diagnostic system.
- Select "Camera Check" on the Diagnosis Menu.
- SET VEHICLE HEIGHT
- At the "SIGNAL CHECK" screen, press "HT INIT" to display the "HEIGHT SET" screen
HINT
- Before performing the camera position setting, the vehicle height setting must be performed in the "HEIGHT SET" screen.
- If the vehicle height setting is not completed, the "HT INIT" display will change to "CHECKING".
- Measure the distance A between the ground and television camera in the illustration.
- Calculate the difference between the distance A and the standard height below.
Standard:
944 mm (37.2 in.)
- Press "UP" and "DOWN" to input the calculated difference
- After inputting the calculated difference, press "OK". The vehicle height setting will be recorded.
HINT:
- Press "OK" with the vehicle in the same condition as when the vehicle height was measured.
- If a person was in the driver's seat when the vehicle height was measured, press "OK" with the same person in the driver's seat.
- On the "SIGNAL CHECK" screen, check that the "HT INIT" display is "INPUT OK".
- At the "SIGNAL CHECK" screen, press "HT INIT" to display the "HEIGHT SET" screen
- SET PARALLEL PARKING OFFSET
- Select "PARALLEL OFFSET" on the SIGNAL CHECK screen.
- Perform the parallel parking offset.
- Press the UP or DOWN switches to adjust
HINT:
- Positive numbers are displayed in green. Negative numbers are displayed in red.
- When the value is changed in the "+" direction, the vehicle moves toward the road shoulder
- Press the UP or DOWN switches to adjust
- SET VOLUME
- Select "VOLUME" on the SIGNAL CHECK screen.
- Select the volume level on the VOLUME screen.
- SET CAMERA POSITION SETTING
- Select the "NEXT" button on the SIGNAL MENU screen.
HINT.
If DTC C1650 (5C-74) is output, pushing the "NEXT" button does not advance the screen to the CAMERA POSITION SETTING screen.
- Perform the roll angle adjustment.
- Press the directional switches to rotate the target adjustment bars.
- Perform the vertical and horizontal position adjustment.
- Press the directional switches to move the target adjustment boxes.
- Select the "NEXT" button on the SIGNAL MENU screen.
- SET BUMPER POSITION
- Press the directional switches to move the target adjustment.
- If the right and left bumper need to be adjusted individually, press the "L/R" button on the BUMPER.
- Press the directional switches to move the target adjustment on the LEFT BUMPER and RIGHT BUMPER screen.
- CHECK VERIFY MODE
- Check that A and the target adjustment bar are overlapping
- If A and the target adjustment bar are not aligned even if the tires are aligned straight ahead, perform the CAMERA POSITION SETTING operation.
- Selecting "NEXT" will move to the STEERING ANGLE SETTING screen, and complete the adjustment
HINT:
The update is not completed until the "NEXT" key is pressed.
- Check that A and the target adjustment bar are overlapping
- SET STEERING ANGLE SETTING
- Perform the STEERING CENTER MEMORIZE operation.
- Check that the steering wheel is centered, and then press "STEERING CENTER MEMORIZE"
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT:
- When performing removal and installation, or replacement of the television camera, steering angle adjustment is not required. Press "OK" on the steering angle setting screen. However, the current steering angle is automatically stored as the steering angle neutral point when the steering angle setting screen is displayed. Make sure that the steering wheel is centered before changing the display to the steering angle setting screen.
- Even when storing the steering angle neutral point only, the system cannot store it unless the operation is completed by following the prompts from "NEXT" to "OK".
- Check that the steering wheel is centered, and then press "STEERING CENTER MEMORIZE"
- Perform the MAX STEERING ANGLE MEMORIZE operation.
- After adjusting the steering angle neutral point, turn the steering wheel to the left and right lock positions and press "MAX STEERING ANGLE MEMORIZE" The maximum steering angle is then stored
HINT
The key "OK" does not respond until the system stores the steering angle neutral point and maximum steering angle.
- After adjusting the steering angle neutral point, turn the steering wheel to the left and right lock positions and press "MAX STEERING ANGLE MEMORIZE" The maximum steering angle is then stored
- Perform the STEERING CENTER MEMORIZE operation.
- FINISH DIAGNOSIS MODE
- Turn the power switch OFF.
- MAYDAY ECU INITIALIZATION
HINT
This procedure is for switching a new Mayday ECU from the Factory Mode into Demo Mode.
- Turn the power switch from OFF to ON (IG) (engine does not have to be running)
- The Mayday ECU will perform the Factory Mode Start Sequence for approximately 30 seconds.
HINT
- In Factory Mode, for each power switch cycle OFF to ON (IG), or after checking or clearing DTCs, the ECU will perform a start sequence that includes a Japanese prompt and flashing LEDs (approximately 30 seconds) Then the LEDs will turn off. Do not push any buttons during this start sequence
- If there is a DTC detected during this Factory Mode Start Sequence, after the start sequence, the red LED will remain on and a Japanese prompt will repeat 5 times Do not press any buttons during these prompts.
- BUTTON SEQUENCE
While pressing and holding the VOL+ button, press and release the PHONE button 5 times within 15 seconds, then release the VOL+ button. When switched to Demo Mode, each LED will flash one time then turn off (approximately 5 seconds).
- CONFIRMATION.
Confirm Demo Mode by pressing the SERVICES button and listening for the demo prompt "Hello and welcome to LEXUS Link..." (the power switch must be ON (IG) for the SERVICES button to function) Additionally, after each power switch cycle OFF to ON (IG), the LEDs will each flash one time each. This start sequence takes approximately 5 seconds If Demo Mode is not confirmed, repeat the initialization procedure
HINT.
- Before troubleshooting a DTC, attempt to initialize the ECU into Demo Mode with the button sequence. Then access DTCs and troubleshoot the ECU in Demo Mode If necessary, DTCs can still be accessed in Factory Mode However, the 30 second Factory Mode Start Sequence (and the Japanese prompt, which will repeat 5 times if a DTC is set) will occur after each power switch cycle OFF to ON (IG), and after each DTC check or clear. Do not press any buttons during this start sequence.
- A red LED continuously on in any mode indicates that there is a current DTC set. Refer to the DTC chart.
- Do not push any buttons during any start sequences (LED flashing or voice prompts).
- MAYDAY ECU REGISTRATION / ENROLLMENT
- Turn the power switch ON (IG) and wait for the 5 second LED flash start sequence Press the SERVICES button when the Mayday ECU is set normally and confirm that the following demo message is provided
"Hello and welcome to LEXUS Link..." If the message is not provided, perform the "MAYDAY ECU INITIALIZATION BUTTON SEQUENCE" again.
- As the message states, press the SERVICES button again during the prompt to connect to the LEXUS Link call center
HINT:
Usually this call will connect within 15 to 30 seconds. However, it may take several minutes depending on cellular service in the area. A progression tone (i.e., beep) will be heard every 5 seconds to indicate that the connection attempt is in progress.
- A LEXUS Link call center advisor will answer and instruct the technician on how to register/enroll the new Mayday ECU. The ESN, STID and VIN may be required at this time
HINT
- If the LEXUS Link call center cannot be reached after several attempts using the SERVICES button, or a cell tower message is heard, such as "Welcome to Verizon Wireless, your phone is not active at this time...", call the LEXUS Link call center by pushing the EMERGENCY button.
- The LED flash start sequence (approximately 5 seconds) after the power switch is cycled or after checking/clearing DTCs remains present after enrollment A green LED continuously on after this sequence indicates that the LEXUS Link System is activity enrolled
- Turn the power switch ON (IG) and wait for the 5 second LED flash start sequence Press the SERVICES button when the Mayday ECU is set normally and confirm that the following demo message is provided
- MAYDAY BATTERY REGISTRATION
HINT:
- This procedure is required to register a new Mayday battery and clear DTC 6-1. This procedure matches the new Mayday battery with the new or used ECU
- A new Mayday ECU always requires a new Mayday battery (used Mayday batteries should not be reused in a new ECU).
- If the new replacement ECU is packaged and already connected to the new Mayday battery when it arrives from the factory, and current DTC 6-1 is not set, do not perform the new Mayday battery registration (the battery is already registered to the ECU that it is connected to).
- Turn the power switch from OFF to ON (IG) and wait for the start up sequence of LED flashing to complete. Do not press any buttons during this start up sequence
(Note that Demo Mode and active enrolled ECUs have an approximately 5 second LED flashing start sequence. Factory Mode has approximately 30 seconds of LED flashing with a Japanese voice prompt Also note if a current DTC is set in Factory Mode after this start sequence This can be confirmed if the red LED remains on and an additional Japanese prompt repeats 5 times.)
- BUTTON SEQUENCE
Press and hold the PTT button while completing the following sequence of button presses.
VOL+, VOL+, VOL-, VOL-, VOL+, VOL+, VOL-, VOL-, VOL+, VOL+, VOL-, VOL-
Release all buttons. This button press sequence should be performed within 15 seconds.
- The system will then perform the same start sequence as described above After this start sequence completes, cycle the power switch to OFF then ON (IG). Wait for the start sequence to complete. The new Mayday battery is now registered to the Mayday ECU and DTC 6-1 should be cleared
HINT:
The Mayday battery registration can be done in any mode (Factory Mode, Demo Mode or active enrolled)
- MAYDAY BATTERY CONFIRMATION
- After Mayday battery replacement and completion of the "MAYDAY BATTERY REGISTRATION BUTTON SEQUENCE", turn the power switch OFF and ON (IG), and wait for the start sequence described in the "MAYDAY BATTERY REGISTRATION" Then check that current DTC 6-1 is clearedNOTE: If the "MAYDAY BATTERY REGISTRATION BUTTON SEQUENCE" has not been completed correctly, current DTC 6-1 will continue to be detected even if the Mayday battery is replaced with a new one. In this case, check to be sure the old battery is removed and the new battery is installed. Then perform the "MAYDAY BATTERY REGISTRATION BUTTON SEQUENCE" again.
- After Mayday battery replacement and completion of the "MAYDAY BATTERY REGISTRATION BUTTON SEQUENCE", turn the power switch OFF and ON (IG), and wait for the start sequence described in the "MAYDAY BATTERY REGISTRATION" Then check that current DTC 6-1 is cleared
- INITIALIZE POWER WINDOW CONTROL SYSTEM (POWER WINDOW REGULATOR MOTOR (ALL DOORS)) CAUTION: When the power window regulator motor is reinstalled or replaced, the power window control system must be initialized. Functions such as the AUTO UP/DOWN, jam protection and key-off do not operate if the initialization is not performed.
HINT
When the battery is replaced, it is not necessary to initialize the power window regulator motor.
NOTE:- When the power window regulator motor assembly is replaced, DTC B2313 is output. Clear the DTC after the initialization.
- When performing initialization, do not perform any other procedures.
- After a door glass or a door glass run has been replaced, the jam protection function may operate unexpectedly when the AUTO UP function is used, due to detection of the different operation learned value of the door glass movement speed. In such cases, the AUTO UP function can be resumed by repeating the following operation at least 5 times:
- Open the power window by fully pushing down the switch.
- Close the power window by fully pulling up the power window switch and holding it at the AUTO UP position.
- If the initialization is not completed properly, the LIN communication system may have a malfunction.
- Initialization procedures when replacing the power window regulator motor with new one
- Connect the battery and turn the power switch ON (IG). (At this time, the LED on the power window regulator switch blinks to indicate that it is ready for initialization.)
- Fully open the window by fully pushing the power window regulator switch, and hold the switch for 1 second or more after the window is fully opened
- Fully close the power window by fully pulling the power window regulator switch, and hold the switch for 1 second or more after the window is fully closed to reset the glass position. The LED on the power window regulator switch changes from blinking to illuminated to indicate that the initialization is complete.
- Initialization procedures when removing/installing the power window regulator motor assembly
- Connect the battery and turn the power switch ON (IG).
- Fully close the power window by fully pulling the power window regulator switch, and hold the switch for 6 seconds or more after the window is fully closed. (If the power window does not move or stops halfway even when the switch is fully pulled, release the switch and fully pull it again.)
- Fully open the window by pushing down the power window regulator switch, and hold the switch for 1 second or more after the window is fully opened
- Release the power window regulator switch Then fully push and hold the switch 4 seconds or more
- Fully close the power window by fully pulling the power window regulator switch, and hold the switch 1 second or more after the window is fully closed to reset the glass position the initialization is complete
- Initialization procedures when the power window does not fully open
- Connect the battery and turn the power switch ON (IG).
- Fully close the power window by fully pulling the power window regulator switch, and hold the switch for 6 seconds or more after the window is fully closed. (If the power window does not move or stops halfway even when the switch is fully pulled, release the switch and fully pull it again.)
- Fully open the window by pushing down the power window regulator switch, and hold the switch for 1 second or more after the window is fully opened.
- Release the power window regulator switch. Then fully push and hold the switch 4 seconds or more
- Fully close the power window by fully pulling the power window regulator switch, and hold the switch 1 second or more after the window is fully closed to reset the glass position the initialization is complete.
- INITIALIZE FRONT POWER SEAT CONTROL SYSTEM NOTE: The position sensor initialization must be performed if one of the following occurs.
- Front power seat switch (seat ECU) is replaced.
- Front seat adjuster is replaced.
- Initialization cancel operation is performed.
- Power seat motor for the driver seat is operated when D/C CUT1 fuse or D MPX-B 1 fuse has an open circuit.
- Power seat motor for the front passenger seat is operated when D/C CUT2 fuse or D MPX-B fuse has an open circuit.
- Power seat motor inspection is performed.
- Initialization cancel operation for driver seat
- Turn the power switch ON (IG)
- Press the power seat switch front vertical switch downward 3 times.*1
- Within 10 seconds of the above operation, begin the following operation: perform the rearward reclining operation and upward lifter operation simultaneously for 10 seconds or more (buzzer sounds for 0.5 seconds). This will cancel the initialization.*2
- Initialization operation for driver seat
- Perform the initialization cancel operation.
- Use the slide operation to move the front power seat to the rearmost lock position *1
HINT:
- While performing the slide operation, the buzzer sounds.
- After the slide operation initialization is complete, the headrest and cushion extender initialization occurs automatically. At this time, the headrest will move to the uppermost position, and the cushion extender will move rearward.
- Use the reclining operation to move the seatback to the foremost lock position (buzzer sounds for 0.5 seconds).*2
- Operate the power seat switch and check that the head restraint moves to the lowermost position.*1
- Operate the power seat switch and check that the seat slides forward and rearward and that the beeping sound is not emitted.*2
HINT.
After performing all of the procedures above, if the buzzer sounds while performing a manual operation, the initialization was not completed properly. Repeat all of the above procedures.
- Initialization cancel operation for passenger seat
- Turn the power switch ON (IG).
- Press the power seat switch front vertical switch downward 3 times.*1
- Within 10 seconds of the above operation, begin the following operation: perform the rearward reclining operation and upward lifter operation simultaneously for 10 seconds or more (buzzer sounds for 0.5 seconds). This will cancel the initialization.*2
- Initialization operation for passenger seat
HINT.
*. for Ottoman
- Perform the initialization cancel operation.
- Use the slide operation to move the front power seat to the rearmost lock position.*1
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT
- While performing the slide operation, the buzzer sounds.
- After the slide operation initialization is complete, the headrest and lifter initialization occurs automatically. At this time, the headrest will move to the lowermost position, and the lifter will move either upward or downward
- Use the reclining operation to move the seatback to the foremost lock position (buzzer sounds for 0.5 seconds) *2
- Operate the power seat switch and check that the head restraint moves to the uppermost position *1
- Operate the power seat switch and check that the seat slides forward and rearward and that the beeping sound is not emitted.*2
HINT:
- After performing all of the procedures above, if the buzzer sounds while performing a manual operation, perform the rear seat initialization*.
- After performing all of the procedures above, if the buzzer sounds while performing a manual operation, the initialization was not completed properly. Repeat all of the above procedures.
- REAR POWER SEAT INITIALIZATION NOTE: The position sensor initialization must be performed if one of the following occurs.
- Position control ECU is replaced.
- Rear seat adjuster is replaced.
- Initialization cancel operation is performed.
- Power seat motor for the rear right side seat is operated when D/C CUT1 fuse or D MPX-B 1 fuse has an open circuit.
- Power seat motor for the rear left side seat is operated when D/C CUT2 fuse or RR MPX-B 2 fuse has an open circuit.
- Power seat motor inspection is performed.
HINT:
The initialization is only performed for the seat selected with the left / right selection switch.
- Initialization cancel operation
- Turn the power switch ON (IG).
- Press the rear power seat switch upper lumbar switch rearward 3 times.
- Within 10 seconds of the above operation, begin the following operation: perform the downward headrest operation and forward slide operation simultaneously for 10 seconds or more. This will cancel the initialization (buzzer sounds for 0.5 seconds).
- Initialization operation
HINT:
* for Ottoman
- Perform the initialization cancel operation.
- Use the slide operation to move the rear power seat to the rearmost lock position.
HINT:
While performing the slide operation, the buzzer sounds.
- Use the reclining* operation to move the rear power seat to the rearmost lock position (buzzer sounds for 0.1 seconds).
- Use the Ottoman* operation to move the rear power seat to the lowermost lock position (buzzer sounds for 0.1 seconds).
- Use the upper lumbar operation to move the upper seatback to the rearmost lock position (buzzer sounds for 0.5 seconds). The initialization is complete.
- Operate the power seat switch and check that the seat slides forward and rearward and that the beeping sound is not emitted.
HINT
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- After performing all of the procedures above, if the buzzer sounds while performing a manual operation, perform the front power seat initialization for the front passenger seat*.
- After performing all of the procedures above, if the buzzer sounds while performing a manual operation, the initialization was not completed properly Repeat all of the above procedures.
- RESET POWER TRUNK LID SYSTEM NOTE: Perform initialization of the power trunk lid system (power trunk lid control ECU initialization) if one of the following is performed: 1) The negative (-) battery cable is disconnected; 2) a wire harness, the luggage closer motor (power trunk lid control ECU) or luggage compartment door closer is replaced or removed/installed; or 3) the RR MPX-B1 fuse is replaced or removed/installed. If initialization is not performed, the power trunk lid system will not operate.
- Completely close the luggage compartment door by hand once.
HINT:
- It is not necessary to perform initialization if the negative (-) battery cable is disconnected while the luggage compartment door is closed.
- If the power trunk lid system does not operate and/or the luggage compartment door does not open, disconnect the negative (-) battery cable. Then wait 10 seconds, reconnect the cable and perform initialization of the power trunk lid system again
- Completely close the luggage compartment door by hand once.
- RESET REAR DOOR SUNSHADE SYSTEM NOTE: The rear curtain position reset operation must be performed when one of the following occurs: 1) battery removal and installation; 2) ECU reset; or 3) jam protection related detachment.
- Turn the power switch ON (IG).
- Push the front or rear switch's rear door sunshade switch.
HINT:
The motor must be moved in the lowering direction.
- Push the front or rear switch's rear door sunshade switch
HINT:
Make sure that the rear curtain raises
- RESET REAR DOOR SUNSHADE POSITION AFTER DETACHMENT NOTE:
- If the curtain is operating and detaches as a result of the jam protection function, the motor must be operated in the raise direction in order to return it to normal.
- If the motor is not returned to normal, the cover may not close properly during the lowering operation.
- After the rear curtain stops at the fully raised position, continue holding the switch for 5 seconds. Stopped → Raising → Stopped at fully raised position → 5 seconds.
- INITIALIZE SLIDING ROOF DRIVE GEAR NOTE:
- When the sliding roof glass is replaced or removed and installed, or the drive gear assembly is replaced, the sliding roof drive gear requires initialization (pulse sensor initial position setting), as the glass position cannot be determined. If initialization is not performed, the AUTO slide open and close / tilt up and down function may not operate, or the sliding roof may move in reverse or become misaligned.
- During initialization, do not apply a physical shock, such as opening/closing a door or driving the vehicle at 5 km/h (3.10 mph) or more, to the vehicle and do not perform the following electrical operations:
- Starting the hybrid control system (cranking the engine)
- Turning the power switch from ON (IG) to OFF
- Operating the power window switches
- Operating the window defogger switch
- Operating the blower switch
- Locking/Unlocking the door
- Operating the headlight dimmer switch
HINT.
When the cable is disconnected and reconnected to the negative (-) battery terminal or the drive gear connector is disconnected and reconnected, the sliding roof drive gear (pulse sensor initial position setting) initialization is not necessary.
- Perform initialization according to the table below.SLIDING ROOF PROCEDURES
Condition of Sliding Roof Proceed to AUTO slide open and close / tilt up and down function does not operate Procedure A Sliding roof moves in reverse direction during tilt down operation Procedure B Sliding roof moves in reverse direction during slide close operation Procedure C - Procedure A
- Turn the power switch ON (IG)
- Close the sliding roof to the fully closed position
- Press and hold the TILT UP switch to perform the following operations: tilt up → approximately 1 second pause → tilt down → slide open → slide close.NOTE: Make sure not to release the switch during the initialization. If the switch is released, perform the initialization again.
- The initialization is completed.
- Procedure B
- Turn the power switch ON (IG).
- Press the TILT UP switch until the sliding roof stops
HINT:
If the glass becomes misaligned or does not fully tilt up, perform the following operations.
- Operate the SLIDE CLOSE switch until the sliding roof stops moving.
- Operate the TILT UP switch until the sliding roof stops moving, then proceed to the next step
- Release the switch.
- Press the TILT UP switch for 10 seconds or more to perform the following operations: tilt up → approximately 1 second pause → tilt down → slide open → slide close.NOTE: Make sure not to release the switch during the initialization. If the switch is released, perform the initialization again.
- The initialization is completed.
- Procedure C
- Turn the power switch ON (IG).
- Press and hold the SLIDE CLOSE switch to perform the following operations: slide close → move in reverse direction → 10 second pause → slide close.NOTE: Make sure not to release the switch during the initialization. If the switch is released, perform the initialization again.
- After the sliding roof stops in the fully closed position, release the switch.
- Perform procedure A.
- Procedure A
(2007/08-)
- INITIALIZE DRIVING SUPPORT ECU
- Turn the power switch from OFF to ON (IG) and back to OFF.
Procedures necessary when battery terminal is disconnected / reconnected
INITIALIZE PROCEDURES CHARTNecessary Procedures Procedure Details Effects / Inoperative Functions When Necessary Procedures are not Performed Notes Navigation system (for DVD) initialization After turning the power switch ON (IG), insert the map disc Navigation system (for DVD) If the map disc is inside when disconnecting the cable from the battery terminal, this procedure is not necessary Correction of steering angle neutral point Fully turn the steering wheel to the right and left Parking guidance function - Rear curtain position reset operation - Turn the power switch ON (IG)
- Push the front or rear switch's rear door sunshade switch twice
Rear curtain - Reset power trunk lid system Completely close the luggage compartment door by hand once Power trunk lid function It is not necessary to perform initialization if the negative (-) battery cable is disconnected while the luggage compartment door is closed NOTE: After the power switch is turned OFF, the HOD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the power switch OFF, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.Procedures necessary when ECU or other parts are replaced
INITIALIZE PROCEDURES CHARTReplacement Part Necessary Procedures Effects / Inoperative Functions When Necessary Procedures are not Performed Notes Hybrid vehicle control ECU - Perform clutch oil pressure value learning initialization
- Initialize radar cruise control system
- Large shift shock
- Radar cruise control system
- Perform initialization with power switch ON (READY), shift lever on P and vehicle stopped
- During learning operation, "T/M LEARNING" appears on meter's multi-information display
Hybrid vehicle transmission assembly Perform clutch oil pressure value learning initialization Large shift shock - Perform initialization with power switch ON (READY), shift lever on P and vehicle stopped
- During learning operation, "T/M LEARNING" appears on meter's multi-information display
- Suspension control ECU
- Height control sensor
Vehicle height offset calibration Vehicle height sensor data may be affected due to installation position, or vehicle height recognition may be erroneous May also occur when vehicle height is uneven due to deterioration over time Tire pressure warning ECU - Register transmitter IDs
- Initialize tire pressure warning system
- When DTC detection conditions of "transmitter ID not received" DTC is met, TPMS indicator blinks for 1 minute, and then illuminates
- Tire pressure monitoring function
- Tire pressure warning valve and transmitter - Register transmitter IDs
- Initialize tire pressure warning system
- When DTC detection conditions of "transmitter ID not received" DTC is met, TPMS indicator blinks for 1 minute, and then illuminates
- Tire pressure monitoring function of replaced wheel
Even if only one wheel is replaced, IDs for all 5 wheels must be registered Skid control ECU - Initialize linear solenoid valve and perform calibration
- Perform yaw rate and acceleration sensor zero point calibration
- Brake warning light / yellow (minor malfunction) illumination
- Brake warning light / red (malfunction)
- ABS warning light illumination
- VSC warning display of multi-information display
- Master warning light illumination
- Brake actuator - Bleed air
- Clear stored value of linear solenoid valve and calibration data
- Initialize linear solenoid valve and perform calibration
Brake does not operate properly - - Brake pedal stroke sensor
- Brake pedal
- Inspect and adjust brake pedal height
- Adjust brake pedal stroke sensor
- Clear stored value of linear solenoid valve and calibration data
- Initialize linear solenoid valve and perform calibration
- Brake warning light / yellow (minor malfunction) illumination
- Brake warning light / red (malfunction)
- ABS warning light illumination
- Master warning light illumination
- Yaw rate and acceleration sensor - Clear zero point calibration data
- Perform yaw rate and acceleration sensor zero point calibration
- Brake warning light / yellow (minor malfunction) illumination
- Brake warning light / red (malfunction)
- ABS warning light illumination
- VSC warning display of multi-information display
- Master warning light illumination
- VSC control is prohibited or operation is incorrect
- VGRS system
- Electric parking brake ECU - Reset memory
- Acquire tension sensor zero point
Electric parking brake does not operate normally - Electric parking brake actuator - Reset memory
- Acquire tension sensor zero point
- Parking brake bedding
- Electric parking brake does not operate normally
- Parking brake performance may not be normal
- - Rear disc
- Parking brake shoe
Parking brake bedding Parking brake performance may not be normal - - Steering control ECU
- Steering column
- Steering intermediate shaft
Actuator angle neutral point calibration and initialization Steering wheel off-center - Power steering gear assembly - Actuator angle neutral point calibration and initialization
- Rotation angle sensor value initialization
- Torque sensor zero point calibration
- VGRS system calibration procedure
- Steering wheel off-center
- Difference in amount of steering assist between left and right
- Power steering ECU - Rotation angle sensor value initialization
- Torque sensor zero point calibration
- Steering wheel off-center
- Difference in amount of steering assist between left and right
- Occupant classification ECU - Perform zero point calibration
- Registration ECU data
- Occupant classification system
- Passenger airbag ON/OFF indicator
- Airbag system (Front passenger side)
- Seat belt warning system (Front passenger side)
- - ID code box
- Steering lock
- ECU
- ECM
- Key
- Certification ECU
Registration - Wireless door lock operation
- Entry operation
- Engine starting
- Steering unlock
- Front millimeter wave radar sensor Adjust front millimeter wave radar sensor DTC C1A11 or C1A14 is output - Steering angle sensor connector Correction of steering angle neutral point Parking guidance function - Television camera Television camera optical axis (Camera position setting) Vehicle width extension lines and expected course are deviated - Parking assist ECU - Correction of steering angle neutral point
- Store left and right maximum steering angle
- Television camera optical axis (Camera position setting)
- Vehicle width extension lines and expected course are deviated
- Parking assist function
- Mayday ECU - Mayday ECU initialization
- Mayday ECU registration / enrollment
LEXUS link system - Mayday battery - Mayday battery registration
- Mayday battery confirmation
DTC 6-1 remains output - Power window regulator motor (All doors) Initialize power window control system - AUTO UP / DOWN
- Jam protection
- Key-off
When the battery is replaced, it is not necessary to initialize the power window regulator motor Inner rear view mirror - Compass zone setting
- Compass calibration
Direction is not displayed correctly - - Front power seat switch (Seat ECU)
- Front seat adjuster
- Position control ECU
- Rear seat adjuster
Position sensor initialization - During manual operation, buzzer sounds
- Memory function does not operate
- Interference stop control does not operate normally
- Linked control does not operate normally
- - RR MPX-B1 fuse
- Luggage closer motor assembly
- Luggage door closer assembly
Reset power trunk lid system Power trunk lid function - - Rear door ECU LH
- Rear door ECU RH
Rear curtain position reset operation Rear curtain - - Sliding roof drive gear (Sliding roof ECU)
- Sliding roof housing
- Sliding roof glass
Initialize sliding roof system - Auto operation
- Jam protection function
- Sliding roof operation after power switch is turned OFF
- Wireless door lock control function
- Key-linked operation function (Driver's door only)
- Entry lock switch-linked operation
-
- Turn the power switch from OFF to ON (IG) and back to OFF.
- RESET MEMORY NOTE:
- If either the hybrid vehicle transmission assembly or hybrid vehicle control ECU is replaced, initialize the learned value of RESET MEMORY.
- Wait 1 minute after disconnecting the negative battery terminal before performing RESET MEMORY.
- The RESET MEMORY can be performed only by using the Intelligent tester or Techstream.
HINT.
Disconnecting the negative battery terminal does not initialize (clear) the learned value.
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch on (READY) and turn the Intelligent tester or Techstream on.NOTE: Check that the shift lever is in the P position and turn the power switch on (READY).
- Select the following menu items:
- Intelligent tester - Select. DIAGNOSIS / OBD/ MOBD / HV ECU / DATA LIST Read the data list before performing RESET MEMORY
Check Item (Intelligent tester)
DATA LISTItem Specified Condition +B 9 to 16 V WOUT CTRL POWER 1000 W or more T/M OIL TEMP 10 to 100°C (50 to 212°F) NOTE:- Do not depress the accelerator pedal during RESET MEMORY.
- Do not move the shift lever from the P position.
- If the specified conditions above are not satisfied, warm up the hybrid system with the power switch on (READY) until each item meets the specified condition.
- Techstream - Select. Powertrain / Hybrid Control / Data List. Read the data list before performing Reset Memory.
Check Item (Techstream)
DATA LISTItem Specified Condition +B 9 to 16 V WOUT Control Power 1000 W or more T/M Oil Temperature 10 to 100°C(50 to 212°F) NOTE:- Do not depress the accelerator pedal during Reset Memory.
- Do not move the shift lever from the P position.
- If the specified conditions above are not satisfied, warm up the hybrid system with the power switch on (READY) until each item meets the specified condition.
- Intelligent tester - Select. DIAGNOSIS / OBD/ MOBD / HV ECU / DATA LIST Read the data list before performing RESET MEMORY
- Select the following menu items:
- Intelligent tester - Select: DIAGNOSIS / OBD/ MOBD / HV ECU / TRANSMISSION / RESET MEMORY.CAUTION: After performing RESET MEMORY, be sure to perform a road test described earlier.NOTE: During RESET MEMORY, do not turn off either the power switch or the intelligent tester.
HINT.
- Approximately 1 minute is required to complete RESET MEMORY.
- The ECU is learned by performing a road test.
- Techstream - Select: Powertrain / Hybrid Control / Reset MemoryCAUTION: After performing Reset Memory, be sure to perform a road test described earlier.NOTE: During Reset Memory, do not turn off either the power switch or the Techstream.
HINT:
- Approximately 1 minute is required to complete Reset Memory.
- The ECU is learned by performing a road test.
- Intelligent tester - Select: DIAGNOSIS / OBD/ MOBD / HV ECU / TRANSMISSION / RESET MEMORY.
- VEHICLE HEIGHT OFFSET CALIBRATION NOTE:
- Make sure that the pressure of the tires is normal.
- Make sure that the vehicle is empty.
- Make sure that the parking brake is released and that the shift lever is on N.
- PERFORM VEHICLE HEIGHT INSPECTION
- Adjust the pressure of the tires
- Stabilize the suspension by releasing the parking brake and bouncing the corners of the vehicle up and down.
- Turn the power switch OFF.
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (READY) and the tester ON.
- Enter the following menus:
- Intelligent tester - Select: DIAGNOSIS / OBD/MOBD / CHASSIS / AIR SUSPENSION / DATA LIST.
- Techstream - Select: Chassis / Air suspension / Data List.
- Press the height control switch and adjust the vehicle height to "HEIGHT HIGH".
- Press the height control switch and return the vehicle height to NORMAL.
- Using the DATA LIST, confirm that the vehicle height control operation is complete.
- Intelligent tester
AIR SUSPENSION
AIR SUSPENSION REFERENCETester Display Measurement item/Range Normal Condition Diagnosis Note HEIGHT CTRL Vehicle height control condition reading / ON or OFF ON Vehicle height control is operating
OFF Vehicle height control is not operating- - Techstream
Air suspension
AIR SUSPENSION REFERENCETester Display Measurement Item/Range Normal Condition Diagnosis Note Height Control Vehicle height control condition reading / ON or OFF ON Vehicle height control is operating
OFF Vehicle height control is not operating-
- Intelligent tester
- Turn the power switch OFF.
- Move the shift lever to N and move the vehicle forward and rearward.
- Turn the power switch ON (IG).
- Using the Intelligent tester or Techstream, read the DATA LIST.
- Intelligent tester:
Enter the following menus. DIAGNOSIS / OBD/ MOBD / CHASSIS / AIR SUSPENSION / DATA LIST. Then read and write the values for "ADJUST" and "AFTER ADJUST" for each wheel.
AIR SUSPENSION
AIR SUSPENSION REFERENCETester Display Measurement Item/Range Normal Condition Diagnosis Note FR ADJUST Display of vehicle height offset recorded value of front right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - FL ADJUST Display of vehicle height offset recorded value of front left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - RR ADJUST Display of vehicle height offset recorded value of rear right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - RL ADJUST Display of vehicle height offset recorded value of rear left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - FR AFTER ADJUST Display of after-calibration vehicle height value of front right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- FL AFTER ADJUST Display of after-calibration vehicle height value of front left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- RR AFTER ADJUST Display of after-calibration vehicle height value of rear right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- RL AFTER ADJUST Display of after-calibration vehicle height value of rear left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Vanes based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- - Techstream:
Enter the following menus: Chassis / Air suspension / Data List Then read and write the values for "After Height Adjust" and "Height Adjust" for each wheel.
Air suspension
AIR SUSPENSION REFERENCETester Display Measurement Item/Range Normal Condition Diagnosis Note FR Height Adjust Display of vehicle height offset recorded value of front right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - FL Height Adjust Display of vehicle height offset recorded value of front left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - RR Height Adjust Display of vehicle height offset recorded value of rear right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - RL Height Adjust Display of vehicle height offset recorded value of rear left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)- - FR After Height Adjust Display of after-calibration vehicle height value of front right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- FL After Height Adjust Display of after-calibration vehicle height value of front left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- RR After Height Adjust Display of after-calibration vehicle height value of rear right wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)- RL After Height Adjust Display of after-calibration vehicle height value of rear left wheel / mm -3276 8 mm (-129 in)
max: 3276 7 mm (129 in)When vehicle height is NORMAL 0 +/-20 mm (0 +/-0 787 in)
When vehicle height is changing Varies based on vehicle height
After HEIGHT HIGH adjustment 20 +/-20 mm (0 787 +/-0 787 in)-
- Intelligent tester:
- Turn the power switch OFF.
- Perform the vehicle height inspection.
Standard vehicle height
VEHICLE HEIGHT SPECIFICATIONFront (A - B) Rear (C - D) 146 mm (5.75 in.) 83 mm (3.27 in.) Measuring points:
A: Ground clearance of front wheel center
B: Ground clearance of head center of bolt used to install front No. 1 suspension lower arm to front suspension member
C: Ground clearance of rear wheel center
D: Ground clearance of pit center of attachment rear suspension arm
- PERFORM VEHICLE HEIGHT OFFSET CALIBRATION NOTE: The possible vehicle height automatic adjustment value is 20 mm (0.787 in.). If the "ADJUST"*1 or "Height Adjust"*2 value + (Standard value - Measurement value - "AFTER ADJUST"*1 or "After Height Adjust"*2 value) is 20 mm (0.78 in.) or more, first perform the vehicle height adjustment (height control link adjustment).
HINT.
- *1: Intelligent tester
- *2: Techstream
- Turn the power switch OFF.
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (IG) and the tester ON
- Enter the following menus:
- Intelligent tester-Select: DIAGNOSIS / OBD/MOBD / CHASSIS / AIR SUSPENSION / HEIGHT OFFSET.
- Techstream - Select: Chassis / Air suspension / Utility / Height Offset.
- For each wheel, follow the instructions on the tester screen and input the input value to complete the vehicle height offset calibration.
HINT.
Input value = Measurement value
- Turn the power switch ON (READY).
- In the DATA LIST, enter "HEIGHT CTRL" or "Height Control".
- Press the height control switch and adjust the vehicle height to "HEIGHT HIGH"
- Press the height control switch and return the vehicle height to NORMAL
- Using the DATA LIST, confirm that the vehicle height control operation is complete
- Intelligent tester
AIR SUSPENSION
AIR SUSPENSION SPECIFICATIONTester Display Measurement Item/Range Normal Condition Diagnosis Note HEIGHT CTRL Vehicle height control condition reading / ON or OFF ON Vehicle height control is operating
OFF Vehicle height control is not operating- - Techstream
Air suspension
AIR SUSPENSION SPECIFICATIONTester Display Measurement Item/Range Normal Condition Diagnosis Note Height Control Vehicle height control condition reading / ON or OFF ON Vehicle height control is operating
OFF Vehicle height control is not operating-
- Intelligent tester
- Turn the power switch OFF
- Perform the vehicle height inspection. Check that the result is within +/-14.3 mm (+/-0.563 in.) of the standard value
NEXT: END
- DESCRIPTION OF CODE REGISTRATION
It is necessary to register the transmitter ID in the tire pressure warning ECU when replacing the tire pressure warning valve and transmitter and/or tire pressure warning ECU.
Prepare all transmitter ID data before starting registration.
- Before registration
- In case of tire pressure warning ECU replacement:
- Read the registered transmitter IDs that are stored in the old ECU using the Techstream and note them down.
- If reading the stored transmitter IDs is impossible due to malfunctions of components such as the tire pressure warning antenna and receiver, remove the tires from the wheels and check the IDs located on the tire pressure warning valve and transmitters.
- In case of tire pressure warning valve and transmitter replacement.
- Take a note of the 7 digit number (transmitter ID) written on the tire pressure warning valve and transmitter.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: The transmitter ID is written on the tire pressure warning valve and transmitter. It will be unable to be read after installing the tire pressure warning valve and transmitter the tire and wheel. Therefore, take a note of the transmitter ID before installing the tire pressure warning valve and transmitter.
- Take a note of the 7 digit number (transmitter ID) written on the tire pressure warning valve and transmitter.
- In case of tire pressure warning ECU replacement:
- Before registration
- REGISTER TRANSMITTER ID
- Set the tire pressures of all wheels to the specified values
- Turn the power switch off.
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG) and the Techstream on.
- Enter the following menus: Chassis / Tire Pressure Monitor/ Utility / ID Registration.
- Perform the procedures displayed on the Techstream.
- Confirmation of transmitter ID registration:
- Enter the following menus: Chassis / Tire Pressure Monitor/ Data List.
- Read the "ID Tire Inflation Pressure" values.
- Confirm that the tire pressure data of all tires (including the spare tire) is displayed on the Techstream screen.NOTE:
- It may take up to about 2 or 3 minutes to update the tire pressure data. If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121/21 to C2125/25
- If the IDs have not been registered, DTC C2171/71 is set in the tire pressure warning ECU after 3 minutes or more.
- If normal pressure values are displayed, the IDs have been registered correctly.
- If the tire pressure values are not displayed after a few minutes, the IDs may be incorrect or the system may have a malfunction.
- The tire pressure information reception condition can also be confirmed through the multi-information display's tire pressure display screen.
- After all IDs are registered, DTC C2126/26 is set in the tire pressure warning ECU and the tire pressure warning light blinks for 1 minute and then comes on. When the tire pressure warning ECU successfully receives radio waves from all the transmitters whose IDs are stored in the ECU, DTC C2126/26 is deleted and the tire pressure warning light goes off.
- INITIALIZATION PROCEDURE
- Turn the power switch on (IG).
- Press and hold the tire pressure warning reset switch for 3 seconds or more so that the tire pressure warning light blinks 3 times.
- Turn the power switch off.
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG) and the Techstream on.
- Enter the following menus: Chassis / Tire Pressure Monitor / Data List.
- Check that the initialization has been completed.
- Confirm that the tire pressure data of all tires is displayed on the Techstream screen.NOTE:
- The initialization is normally completed within 2 to 3 minutes.
- If the initialization has not been completed successfully, DTC C2177/77 is set after a vehicle speed of 8 km/h (5 mph) or more continues for 20 minutes or more.
- While in test mode, the system will not change to initialization mode even if the tire pressure warning reset switch is pushed.
- The initialization can be terminated by connecting terminals 13 (TC) and 4 (CG) of the DLC3.
- Techstream
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Tire Pressure Monitor
TIRE PRESSURE MONITOR REFERENCETester Display Measurement Item/Range Normal Condition Diagnostic Note ID1 Tire Inflation Pressure ID1 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * ID2 Tire Inflation Pressure ID2 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure/537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * ID3 Tire Inflation Pressure ID3 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa(0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * ID4 Tire Inflation Pressure ID4 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure /-100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * ID5 Tire Inflation Pressure ID5 tire inflation pressure / mm Absolute pressure / 0 kPa (0 kgf/cm2 , 0 psi), Relative pressure / -100 kPa (-1 0 kgf/cm2 , -14 psi)
max: Absolute pressure / 637 5 kPa (6 5 kgf/cm2 , 92 5 psi), Relative pressure / 537 5 kPa (5 4 kgf/cm2 , 78 psi)Actual tire inflation pressure If 0 kPa (0 kgf/cm2 , 0 psi) is displayed for absolute pressure or -100 kPa (-1 0 kgf/cm2 , -14 psi) is displayed for relative pressure, data has not been received * HINT: - The initialization is complete when the Data List "ID Tire Inflation Pressure" display shows the correct pressures.
- *. It may take about 2 or 3 minutes until the values are displayed. If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121/21 to C2125/25
- INITIALIZATION PROCEDURE (MULTI-INFORMATION DISPLAY)
- Turn the power switch on (IG).
- Press and hold the tire pressure warning reset switch for 3 seconds or more so that the tire pressure warning light blinks 3 times.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT
- The initialization can be confirmed through the multi-information display.
- The order in which the data is received is random.
- If the signals from all the wheels are received, the initialization is complete.
- It may take about 2 or 3 minutes until the values are displayed. If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121/21 to C2125/25
NOTE:- If the initialization has not been completed successfully, DTC C2177/77 is set after a vehicle speed of 8 km/h (5 mph) or more continues for 20 minutes or more.
- The initialization can be terminated by connecting terminals 13 (TC) and 4 (CG) of the DLC3.
- CLEAR STORED VALUE OF INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION (WHEN USING Intelligent tester OR TECHSTREAM)
- Connect the Intelligent tester or Techstream to the DLC3.
- Move the shift lever to the P position.
- Turn the power switch ON (IG) with the brake pedal released.
- Clear the stored value of initialization of linear solenoid valve and calibration following the screen.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT:
Refer to the Intelligent tester or Techstream operator's manual for further details.
- PERFORM INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION (WHEN USING Intelligent tester OR TECHSTREAM)
- Connect the Intelligent tester or Techstream (with CAN VIM) to the DLC3.
- Move the shift lever to the P position.
- Turn the power switch ON (IG) with the brake pedal released.NOTE:
- If the linear solenoid valve offset learning is performed without turning the power switch ON (IG), the learning process may not be completed properly because of insufficient battery voltage.
- When the linear solenoid valve offset learning is interrupted, or the learning process is performed with the shift lever not in the P position, DTC C1345/66 will be stored.
- Set the Intelligent tester or Techstream to Test Mode (select "ABS/VSC/TRAC", "Utility").
HINT:
Refer to the Intelligent tester or Techstream operator's manual for further details.
- Leave the vehicle stationary without depressing the brake pedal for 1 or 2 minutes.
- Check that the interval between blinks of the brake warning light / yellow (minor malfunction) changes from 1 second to 0.25 second.
HINT.
- The time needed to complete initialization of linear solenoid valve and calibration varies depending on battery voltage.
- The brake warning light / yellow (minor malfunction) blinks at 1 second intervals during the initialization of linear solenoid valve and calibration. After it is complete, the brake warning light / yellow (minor malfunction) changes to the Test Mode display, and blinks at 0.25 second intervals
- When the brake warning light / yellow (minor malfunction) changes to the Test Mode display, check that DTC C1345/66, which indicates trouble with stroke sensor zero point learning, is not output.
- Enter the normal mode from the Test Mode following the Intelligent tester or Techstream prompts.
HINT:
Refer to the Intelligent tester or Techstream operator's manual for further details.
- CLEAR STORED VALUE OF INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION (WHEN USING SST CHECK WIRE)
- Move the shift lever to the P position.
- Turn the power switch ON (IG) with the brake pedal released.
- Using SST, connect and disconnect terminals 12 (TS) and 4 (CG) of the DLC3 4 times or more within 8 seconds.
SST 09843-18040
- Check that no codes other than ABS code 42, VSC code 45 and electronically controlled brake system code 48, 66, or 95 are stored in the diagnostic system
HINT:
The ABS warning light and multi-information display do not indicate the normal system code
- PERFORM INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION (WHEN USING SST CHECK WIRE)
- Turn the power switch OFF
- Using SST, connect terminals 12 (TS) and 4 (CG) of the DLC3.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SST 09843-18040
- Move the shift lever to the P position.
- Turn the power switch ON (IG) with the brake pedal released.NOTE:
- If the linear solenoid valve offset learning is performed without turning the power switch ON (IG), the learning process may not be completed properly because of insufficient battery voltage.
- When the linear solenoid valve offset learning is interrupted, or the learning process is performed with the shift lever not in the P position, DTC C1345/66 will be stored.
- Leave the vehicle stationary without depressing the brake pedal for 1 or 2 minutes.
- Check that the interval between blinks of the brake warning light / yellow (minor malfunction) changes from 1 second to 0 25 seconds.
HINT:
- The time needed to complete initialization of linear solenoid valve and calibration varies depending on the battery voltage.
- The brake warning light / yellow (minor malfunction) blinks at 1 second intervals during the initialization of linear solenoid valve and calibration After it is complete, the brake warning light / yellow (minor malfunction) changes to the Test Mode display, and blinks at 0.25 second intervals.
- When the brake warning light / yellow (minor malfunction) changes to the Test Mode display, check that DTC C1345/66, which indicates trouble with stroke sensor zero point learning, is not output.
- Turn the power switch OFF and disconnect SST from the DLC3.
- CLEAR ZERO POINT CALIBRATION (WHEN USING Intelligent tester OR TECHSTREAM)
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (IG).
- Operate the Intelligent tester or Techstream to erase the codes (select "Reset Memory").
HINT.
Refer to the Intelligent tester or Techstream operator's manual for further details.
- PERFORM ZERO POINT CALIBRATION OF YAW RATE AND ACCELERATION SENSOR (WHEN USING Intelligent tester OR TECHSTREAM) NOTE:
- While obtaining the zero point, do not vibrate the vehicle by tilting, moving, or shaking it. Keep it in a stationary condition and do not start the engine (hybrid).
- Choose a level surface with an inclination of less than 1°.
- Procedures for Test Mode.
- Ensure that the steering wheel is centered, move the shift lever to the P position, and apply the parking brake.NOTE: DTC C1210/36 and C1336/98 will be recorded if the shift lever is not in the P position.
- Connect the Intelligent tester or Techstream to the DLC3
- Turn the power switch ON (IG).
- Set the Intelligent tester or Techstream to Test Mode (select "Test Mode").
HINT.
Refer to the Intelligent tester or Techstream operator's manual for further details.
- Ensure that the steering wheel is centered, move the shift lever to the P position, and apply the parking brake.
- Obtain the zero point of the yaw rate and acceleration sensor.
- Keep the vehicle stationary on a level surface for 2 seconds or longer.
- Check that the ABS warning light and brake warning light / yellow (minor malfunction) blink and "VSC TEST" is indicated on the multi-information display (Test Mode).
HINT.
- If the ABS warning light and brake warning light / yellow (minor malfunction) do not blink and "VSC TEST" is not indicated on the multi-information display, perform zero point calibration again.
- The zero point calibration is performed only once after the system enters the Test Mode.
- Calibration cannot be performed again until the stored data is cleared.
- Turn the power switch OFF and disconnect the Intelligent tester or Techstream
- CLEAR ZERO POINT CALIBRATION (WHEN USING SST CHECK WIRE)
- Turn the power switch ON (IG).
- Using SST, connect and disconnect terminals 12 (TS) and 4 (CG) of the DLC3 4 times or more within 8 seconds
SST 09843-18040
- Check that no codes other than ABS code 42, VSC code 45 and electronically controlled brake system code 48, 66, or 95 are stored in the diagnostic system
HINT.
The ABS warning light and multi-information display do not indicate the normal system code
- PERFORM ZERO POINT CALIBRATION OF YAW RATE AND ACCELERATION SENSOR (WHEN USING SST CHECK WIRE) NOTE:
- While obtaining the zero point, do not vibrate the vehicle by tilting, moving, or shaking it. Keep it in a stationary condition and do not start the engine (hybrid).
- Choose a level surface with an inclination of less than 1°.
- Procedures for Test Mode.
- Turn the power switch OFF
- Using SST, connect terminals 12 (TS) and 4 (CG) of the DLC3.
SST 09843-18040
- Check that the steering wheel is in the centered position and move the shift lever to the P position.NOTE: DTC C1210/36 and C1336/98 will be recorded if the shift lever is not in the P position.
- Obtain the zero point of the yaw rate and acceleration sensor
- Turn the power switch ON (IG)
- Keep the vehicle in a stationary condition on a level surface for 2 seconds or more
- Check that the ABS warning light and brake warning light / yellow (minor malfunction) blink and "VSC TEST" is indicated on the multi-information display (Test Mode)
HINT:
- If the ABS warning light and brake warning light / yellow (minor malfunction) do not blink and "VSC TEST" is not indicated on the multi-information display, perform zero point calibration again.
- The zero point calibration is performed only once after the system enters the Test Mode
- Calibration cannot be performed again until the stored data is cleared.
- Turn the power switch OFF and disconnect SST from the DLC3.
- DISCONNECT BRAKE ACCUMULATOR PUMP CONNECTORS NOTE: If the brake accumulator pump operates while air remains inside the No. 2 brake actuator hose, air will enter the brake accumulator pump, resulting in difficulty in bleeding. Keep the 2 brake accumulator pump connectors disconnected before bleeding.
- Disconnect the 2 brake accumulator pump connectors.
- FILL RESERVOIR WITH BRAKE FLUID NOTE:
- As brake fluid may overflow when bleeding air, do not place the fluid can on the reservoir filler opening.
- If brake fluid leaks onto any painted surface, clean it off completely.
- Add brake fluid into the reservoir.
Fluid:
SAE J1703 or FMVSS No. 116 DOT 3
- DISABLE BRAKE CONTROL
HINT
Using the Intelligent tester or Techstream to disable brake control causes the master pressure cut solenoid to turn off and the line from the master cylinder to the front disc brake caliper to open
- Check that the parking brake is set.
- Connect the Intelligent tester or Techstream to the DLC3 with the power switch OFF
- Turn the power switch ON (IG)NOTE: Do not start the engine.
- Enter the following menus
- Intelligent tester - select: DIAGNOSIS / ABS/ VSC / ELECTRONICALLY CONTROLLED BRAKE SYSTEM UTILITY/ ELECTRONICALLY CONTROLLED BRAKE SYSTEM INVALID
- Techstream - select. Chassis / ABS/VSC/TRC / Utility / Electronically Controlled Brake system Utility / Electronically Controlled Brake system Invalid.
- BLEED AIR FROM FRONT BRAKE SYSTEM
HINT.
After replacing the brake master cylinder with simulator assembly, perform air bleeding on it (same as for common master cylinders) so that bleeding air from the front brake system is easier.
NOTE:- Bleed air from the wheel furthest from the master cylinder.
- Repeat the bleeding procedures until all the air in the fluid is completely bled out.
- Connect a vinyl tube to the bleeder plug on the front disc brake caliper LH and RH
- Depress the brake pedal several times, then loosen the bleeder plug with the pedal depressed.
- When fluid stops coming out, temporarily tighten the bleeder plug, then release the brake pedal.
- Repeat the above procedures until all the air in the fluid is completely bled out.
- Tighten the bleeder plug.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
- CANCEL DISABLE BRAKE CONTROL
- Cancel "DISABLE BRAKE CONTROL" on the Intelligent tester or Techstream.
- CONNECT BRAKE ACCUMULATOR PUMP CONNECTORS
- Turn the power switch OFF.
- Connect the 2 brake accumulator pump connectors.
- Turn the power switch ON (IG).
- BLEED AIR FROM PUMP SUCTION SYSTEM (RR) NOTE:
- If work is not performed from "PERFORM ACCUMULATOR ZERO DOWN", air cannot be bled from the pump suction system (RR). Perform the procedure from "PERFORM ACCUMULATOR ZERO DOWN", then perform this step.
- The accumulator pressure is at zero down.
HINT:
Loosening the rear disc brake caliper's RH bleeder plug and using the Intelligent tester or Techstream causes the pump motor and solenoid to operate and pressurize the rear brake line.
- Check that the parking brake is set.
- Connect the Intelligent tester or Techstream to the DLC3 with the power switch OFF.
- Turn the power switch ON (IG).NOTE: Do not start the engine..
- Connect a vinyl tube to the bleeder plug on the rear disc brake caliper RH.
- Loosen the bleeder plug.
- Enter the following menus:
- Intelligent tester - select. DIAGNOSIS / ABS/ VSC / ELECTRONICALLY CONTROLLED BRAKE SYSTEM UTILITY / ZERO DOWN RR.
- Techstream - select. Chassis / ABS/VSC/TRC / Utility / Electronically Controlled Brake system Utility / Zero Down Rear.NOTE: Do not depress the brake pedal.
HINT
The solenoid operates for approximately 30 seconds
- Tighten the bleeder plug.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
- DISABLE BRAKE CONTROL
- Enter the following menus:
- Intelligent tester - select: DIAGNOSIS / ABS/ VSC / ELECTRONICALLY CONTROLLED BRAKE SYSTEM UTILITY/ ELECTRONICALLY CONTROLLED BRAKE SYSTEM INVALID.
- Techstream - select: Chassis / ABS/VSC/TRC / Utility / Electronically Controlled Brake system Utility / Electronically Controlled Brake system Invalid.
- Enter the following menus:
- BLEED AIR FROM REAR BRAKE SYSTEM
- Connect a vinyl tube to the bleeder plug on the rear disc brake caliper LH and RH.
- With the brake pedal depressed, loosen the bleeder plugNOTE: Keep the fluid inside the reservoir above the MIN line by replenishing.
HINT.
- Depress and hold the brake pedal.
- After the solenoid operates for approximately 30 seconds, release the brake pedal to stop the solenoid
- Repeat the above procedures until air is completely bled from the rear brake system.
- The brake control warning light comes on and the buzzer sounds while bleeding, but they do not indicate a malfunction.
- Tighten the bleeder plug after bleeding
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
HINT
The fluid amount adjustment is easier to perform if fuel bleeding is completed with the brake fluid reservoir's fluid level at approximately 5 mm (0.197 in.) below the MAX level.
- CANCEL DISABLE BRAKE CONTROL
- Cancel "DISABLE BRAKE CONTROL" on the Intelligent tester or Techstream.
- PERFORM ACCUMULATOR ZERO DOWN
- Connect the Intelligent tester or Techstream to the DLC3 with the power switch OFF.
- Perform the accumulator pressure zero down.
HINT:
Using the Techstream to perform accumulator zero down causes the pressurized fluid in the actuator's accumulator to be returned to the brake fluid reservoir.
- Check that the parking brake is set, and turn the power switch ON (IG)
- Enter the following menus of Intelligent tester - select: DIAGNOSIS / ABS/VSC / ELECTRONICALLY CONTROLLED BRAKE SYSTEM UTILITY /ZERO DOWN.
- Enter the following menus of Techstream - select: Chassis / ABS/VSC/TRC / Utility / Electronically Controlled Brake system Utility / Zero Down
- When the buzzer sounds, turn the power switch OFF.
- Perform the accumulator fluid circulation.
- Perform the accumulator pressure zero down 5 times repeatedly.
HINT.
- Accumulator pressure is released and accumulated repeatedly, which circulates the fluid inside the accumulator every time accumulator zero down (accumulator depressurizing) is performed
- The pump motor rotates and the accumulator is pressurized every time the power switch is turned from OFF to ON (IG)
- Perform the accumulator pressure zero down 5 times repeatedly.
- CHECK AND ADJUST BRAKE FLUID LEVEL IN RESERVOIR
- After performing accumulator zero down (accumulator depressurizing), adjust the fluid level in the master cylinder reservoir to the MAX level.NOTE: If using a dropper to adjust the fluid amount, make sure the dropper has not been used with mineral oils, water or deteriorated brake fluid. Sealed areas may deteriorate and lead to fluid leaks, or the fluid may deteriorate and lead to decreased efficiency.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT.
- After performing accumulator zero down (accumulator depressurizing), if the power switch is turned ON (IG), the fluid level in the accumulator increases, and the fluid level in the reservoir decreases
- If the fluid level is adjusted without performing accumulator zero down (accumulator depressurizing), fluid is sent from the accumulator to the reservoir. The fluid level may exceed the MAX level, but it is normal.
- After turning the power switch ON (IG), check that the fluid level in the brake fluid reservoir is slightly lower than the MAX level
- After performing accumulator zero down (accumulator depressurizing), adjust the fluid level in the master cylinder reservoir to the MAX level.
- CLEAR DTC
- Clear the DTCs.
- PERFORM LINEAR VALVE OFFSET LEARNING
- When the brake actuator is replaced, perform linear valve offset learning
- CHECK DTC
- Check for DTC If any DTC is output, perform the troubleshooting for that DTC
- READ VALUE OF ACCUMULATOR PRESSURE SENSOR OUTPUT VOLTAGE
- CHECK AND ADJUST BRAKE PEDAL HEIGHT NOTE: Fold back the carpet below the brake pedal for this inspection adjustment.
- Check the brake pedal height.
Standard pedal height from tibia pad:
144.2 to 154.2 mm (5.68 to 6.07 in.)
- Adjust the pedal height.
- Disconnect the connector from the stop light switch.
- Loosen the stop light switch lock nut and turn the switch so that the pedal has free play.
- Loosen the push rod clevis lock nut
- Adjust the pedal height by turning the push rod.
Standard pedal height from tibia pad:
144.2 to 154.2 mm (5.68 to 6.07 in.)
- Tighten the push rod clevis lock nut.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
- Turn the stop light switch so that its protrusion is between 1.5 and 2 6 mm (0 0591 and 0.102 in.). Then tighten the lock nut.
Torque: 17 N*m (170 kgf*cm, 12 ft.*lbf)
- Connect the stop light switch connector.
- Without depressing the brake pedal, check that the stop light does not illuminate. If it illuminates, adjust the brake pedal height again.
- Push the brake pedal in 5 to 10 mm (0.197 to 0.394 in), and check that the stop light illuminates.
If the stop light does not illuminate, adjust the brake pedal height again.
- Check the brake pedal height.
- ADJUST BRAKE PEDAL STROKE SENSOR
- Connect the Intelligent tester or Techstream to the DLC3 with the power switch OFF
- Loosen the 2 bolts.
- Turn the power switch ON (IG). While reading the stroke sensor 1 value shown on the Intelligent tester or Techstream, turn the stroke sensor slowly to the right and left to adjust it to the standard voltage.
Standard voltage:
0.8 to 1.2 V
- Tighten the 2 bolts
Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
- Perform the linear valve offset learning.
NOTE: Do not depress the brake pedal while performing the linear valve offset learning, as this may cause a DTC to be stored.
- RESET MEMORY (with Intelligent tester or Techstream)
- Turn the power switch OFF.
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (IG) and the tester ON
- Enter the following menus:
- Intelligent tester - Select DIAGNOSIS / OBD/ MOBD / CHASSIS / ELECTRIC PKB / UTILITY / RESET MEMORY.
- Techstream - Select. Chassis / Electric Parking Brake / Utility / Reset Memory
- Follow the tester display and perform reset memory.
HINT
When the reset memory is completed, the parking brake indicator light (RED) will blink at 0.5 seconds intervals
- RESET MEMORY (without Intelligent tester or Techstream)
- Turn the power switch OFF.
- Using SST, connect terminals 13 (TC) and 4 (CG) of the DLC3
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SST 09843-18040
NOTE: Do not connect the wrong terminals, as this will cause parts to be damaged. - Turn the power switch ON (IG).
HINT.
The parking brake indicator light (RED) will blink at 0 25 seconds intervals.
- Perform both of the following procedures within 8 seconds:
- Perform the following with the electric parking brake switch twice: lock condition → off → release condition → off.
- Perform the following with the brake pedal. depress → release → depress → release
- With the power switch ON (IG), disconnect the connection of terminals 13 (TC) and 4 (CG) of the DLC3
- Check that the parking brake indicator light (RED) blinks at 0.5 seconds intervals.NOTE: If terminals 13 (TC) and 4 (CG) of the DLC3 are not disconnected, the blinking pattern (0.5 seconds intervals) cannot be checked.
HINT.
If the parking brake indicator light (RED) blinking pattern (0.5 seconds intervals) is confirmed, the clear procedure is completed. If not confirmed, repeat the procedures above.
- ACQUIRE TENSION SENSOR ZERO POINT
- After performing reset memory, perform the release control. Check that the parking brake indicator light (RED) turns off.
- PARKING BRAKE BEDDING CAUTION: Performing parking brake bedding forms the friction surfaces of the parking brake shoe and rear disc, which creates the basic braking force of the parking brake. If bedding is not performed, the parking brake performance may not be normal.NOTE: If one of the following is performed, perform parking brake bedding.
- Rear disc is replaced or removed and installed
- Parking brake shoe is replaced or removed and installed
- Electric parking brake actuator is replaced or removed and installed
- Turn the power switch OFF.
- Using SST, connect terminals 12 (TS) and 4 (CG) of the DLC3.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SST 09843-18040
NOTE: Do not connect the wrong terminals, as this will cause parts to be damaged. - Turn the power switch ON (IG).
- Perform the following procedures with the electric parking brake switch within 8 seconds
- Turning the lock switch ON and OFF 3 times.
- Turn the release switch ON and OFF 3 times.
- Check that the system is in test mode.
HINT:
- When the system enters test mode, the parking brake indicator light (RED) starts blinking.
- The multi-information display shows "EPB TEST" (*). If it is not displayed, repeat the procedures above
- * EPB stands for electric parking brake.
- Perform parking brake bedding
- Drive the vehicle at 30 km/h (19 mph).
- Push the parking brake switch to the lock side for 5 seconds.NOTE: The braking power is generated from the parking brake while driving the vehicle. This will cause the vehicle speed to decrease. Depress the acceleration pedal to maintain the speed at 30 km/h (19 mph).
HINT.
- The parking brake indicator light (RED) stops blinking at 0 125 seconds intervals, and illuminates
- The buzzer turns ON (beeping sound).
- The tension is automatically adjusted
- After 5 seconds, check that the buzzer and the parking brake indicator light (RED) turn off.
HINT
The brake force decreases
- Release the parking brake lock switch.
- STEERING ANGLE SENSOR INITIALIZATION (to obtain a tire angle (during straight-ahead driving) signal)
- Turn the power switch ON (IG), and check that the master warning light illuminates for a few seconds.NOTE: If the warning light remains on or blinks, repair the applicable system.
- Drive the vehicle on a straight road at 35 km/h (22 mph) or more for 5 seconds or longer
HINT
- At this point, the steering wheel will still remain off-center by 5 to 10°
- In this step, the neutral position of the steering wheel is restored from the steering control ECU memory.
- Confirm that steering angle sensor initialization is completed (using the tester)
- Intelligent tester - Enter the VGRS menu using the tester. Select "STRAIGH ANG FLG" from "DATA LIST" Check if the steering angle sensor has obtained a tire angle (during straight-ahead driving) signal.
Standard:
"VALID" is displayed on the tester screen.
- Techstream - Enter the VGRS menu using the tester Select "Straight Angle Valid Flag" from "Data List" Check if the steering angle sensor has obtained a tire angle (during straight-ahead driving) signal.
Standard:
"Valid" is displayed on the tester screen.
- Intelligent tester - Enter the VGRS menu using the tester. Select "STRAIGH ANG FLG" from "DATA LIST" Check if the steering angle sensor has obtained a tire angle (during straight-ahead driving) signal.
- Confirm that steering angle sensor initialization is completed (not using the tester)
- Stop the vehicle (power switch turned to ON (READY))
- Slowly turn the steering wheel from lock to lock.
- If it turns approximately 2 7 turns, steering angle sensor initialization is completed. If it turns approximately 3.2 turns, steering angle sensor initialization is not completedNOTE: If the steering wheel turns approximately 3.2 turns, drive the vehicle on a straight road at 35 km/h (22 mph) or more for 5 seconds or longer. Then confirm the initialization again.
- Turn the power switch ON (IG), and check that the master warning light illuminates for a few seconds.
- VGRS SYSTEM CALIBRATION PROCEDURE (USING SST CHECK WIRE)
- FACE TIRES STRAIGHT AHEAD NOTE: Drive the vehicle to confirm that the steering wheel is centered.
- CHECK DTC
- Check for DTCs.
Result
RESULT REFERENCEResult Proceed to DTC C1591/51 is not output A DTC C1591/51 is output B
B: Go to step 4
A: Go to Next Step
- Check for DTCs.
- PERFORM ACTUATOR ANGLE INITIALIZATION
SST 09843-18040
NOTE: If the procedures from *1 to *2 are not completed within 1 minute, or if errors are made during these procedures, perform the initialization again from the beginning.- Turn the power switch ON (READY).
- Center the steering wheel.
- Using SST, connect terminals 12 (TS) and 4 (CG), and 13 (TC) and 4 (CG) of the DLC3. (*1)
- Disconnect SST from terminal 12 (TS) of the DLC3, and turn the steering wheel to the left 180° or more.
- Connect SST to terminal 12 (TS) of the DLC3.
- Disconnect SST from terminal 13 (TC) of the DLC3, and turn the steering wheel to the right 180° or more.
- Connect SST to terminal 13 (TC) of the DLC3. (*2)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT:
When the master warning light comes on, DTC C1591/51 is memorized.
- Disconnect SST from the DLC3.
- Turn the power switch OFF
- FACE TIRES STRAIGHT AHEAD
- Confirm that the steering wheel is centered when facing the tires straight aheadNOTE: Drive the vehicle to confirm that the steering wheel is centered.
Result
RESULT REFERENCEResult Proceed to Steering wheel is off-center A Steering wheel is centered B
B: Go to step 8
A: Go to Next Step
- Confirm that the steering wheel is centered when facing the tires straight ahead
- UNLOCK STEERING ACTUATOR NOTE: Do not turn the power switch ON (READY).
- Turn the power switch OFF.
- Disconnect the negative (-) terminal cable from the auxiliary battery.
- Disconnect the z16 connector from the steering actuator
- Connect a jumper wire from terminal LV to the positive (+) 12 V battery terminal and another jumper wire from terminal LG to the negative (-) 12 V battery terminal.NOTE: Do not apply voltage for more than 3 minutes.
- STEERING CENTER ADJUSTMENT
- Center the steering wheel.NOTE: If the centering of the spiral cable was not confirmed when the steering wheel was installed, confirm the centering of the spiral cable.
- Center the steering wheel.
- LOCK STEERING ACTUATOR
- Disconnect the positive (+) and negative (-) 12 V battery terminal cables from the steering actuator.
- Connect the z16 connector to the steering actuator
- Connect the negative (-) terminal cable to the auxiliary battery
- Turn the steering wheel approximately 3° to the left and right. Confirm that the reaction force can be feltNOTE:
- If the above procedures are not followed correctly, a DTC will be detected. If a DTC is detected, perform the above procedures again and then check for DTCs.
- Perform these procedures with the power switch OFF.
- ADJUST ACTUATOR ANGLE
HINT.
Activating and ending test mode will complete actuator angle adjustment.
- Make sure the power switch is OFF.NOTE: Do not touch the steering wheel during these procedures.
- Using SST, connect terminals 12 (TS) and 4 (CG) of the DLC3.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SST 09843-18040
- Turn the power switch ON (IG)
- Confirm that the "VGRS TEST MODE" is displayed on the multi-information display when test mode is activated.
HINT:
Wait approximately 5 seconds.
- Turn the power switch OFF.
- Disconnect SST from terminals 12 (TS) and 4 (CG) of the DLC3.
- Turn the power switch ON (IG) again.
- Make sure the power switch is OFF.
- CHECK MASTER WARNING LIGHT
- Confirm that the master warning light is off.
- Turn the power switch OFF, then ON (IG).
- Confirm that the master warning light is operating normally
- CHECK STEERING WHEEL OPERATION
- Turn the power switch ON (READY).
- Perform the steering angle sensor initialization.
- Turn the steering wheel from lock to lock and check that it rotates approximately 2.7 turns.
- Drive the vehicle and confirm that the steering wheel is centered.
NEXT: END
- FACE TIRES STRAIGHT AHEAD
- VGRS SYSTEM CALIBRATION PROCEDURE (USING INTELLIGENT TESTER)
- FACE TIRES STRAIGHT AHEAD NOTE: Drive the vehicle to confirm that the steering wheel is centered.
- PERFORM VGRS SYSTEM CALIBRATION
- Connect the Intelligent tester to the DLC3.
- Turn the power switch ON (IG).
- Turn the tester on.
- Enter the menu items in this order: DIAGNOSIS / OBD/ MOBD / CHASSIS / VGRS Then, select the "STEER ANGLE ADJ" item, and press "ENTER" to move to next screen.
- "NOTICE" screen is displayed Then, press "ENTER".NOTE: Press the "ENTER" key even if DTC C15B4/71 is output.
- "NOTICE" screen is displayed Then, press "ENTER"NOTE: Ensure that the power switch is OFF.
- "STEERING ANGLE ADJ" screen is displayed Then, press "YES".
- "STEERING ANGLE ADJ" screen is displayed Then, press "ENTER".NOTE: If the centering of the spiral cable was not confirmed when the steering wheel was installed, confirm the centering of the spiral cable.
- "NOTICE" screen is displayed Then, press "ENTER".NOTE: Do not touch the steering wheel during these procedures.
- "NOTICE" screen is displayed. Then, press "ENTER".
- "NOTICE" screen is displayed Then, press "ENTER"NOTE: Do not touch the steering wheel during these procedures.
- The remaining time is displayed and the display switches automatically to the next screen.NOTE: Do not touch the steering wheel during these procedures.
- Check that the VGRS system calibration is completed normally.
- Select "ENTER" to return the display to the "MENU" screen.
- CHECK MASTER WARNING LIGHT
- Confirm that the master warning light is off.
- Turn the power switch OFF.
- Disconnect the Intelligent tester from the DLC3.
- Turn the power switch ON (IG)
- Confirm that the master warning light is operating normally.
- CHECK STEERING WHEEL OPERATION
- Turn the power switch ON (READY)
- Perform the steering angle sensor initialization
- Turn the steering wheel from lock to lock and check that it rotates approximately 2.7 turns
- Drive the vehicle and confirm that the steering wheel is centered
NEXT: END
- FACE TIRES STRAIGHT AHEAD
- VGRS SYSTEM CALIBRATION PROCEDURE (USING TECHSTREAM)
- FACE TIRES STRAIGHT AHEAD NOTE: Drive the vehicle to confirm that the steering wheel is centered.
- PERFORM VGRS SYSTEM CALIBRATION
- Connect Techstream to the DLC3
- Turn the power switch ON (IG).
- Turn the tester on
- Enter the menu items in this order Chassis / VGRS / Utility / Steering Angle Adjust.
- Perform the following procedures displayed on the tester.
- CHECK MASTER WARNING LIGHT
- Confirm that the master warning light is off.
- Turn the power switch OFF
- Disconnect Techstream from the DLC3.
- Turn the power switch ON (IG)
- Confirm that master warning light is operating normally
- CHECK STEERING WHEEL OPERATION
- Turn the power switch ON (READY).
- Perform the steering angle sensor initialization.
- Turn the steering wheel from lock to lock and check that it rotates approximately 2.7 turns.
- Drive the vehicle and confirm that the steering wheel is centered.
NEXT: END
- FACE TIRES STRAIGHT AHEAD
- ROTATION ANGLE SENSOR VALUE INITIALIZATION AND TORQUE SENSOR ZERO POINT CALIBRATION NOTE: Clear the rotation angle sensor calibration value, initialize the rotation angle sensor value, and calibrate the torque sensor zero point if any of the following has occurred:
- The power steering ECU has been replaced.
- The power steering gear assembly has been replaced.
- Steering effort differs between left and right. (a) Inspection before calibration.
- Inspection before calibration.
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (IG).
- Turn the Intelligent tester or Techstream on. Intelligent tester - Select "IG SUPPLY" from the Data List.
Techstream - Select "IG Supply" from the Data List.
- Check the IG power supply voltage on the tester screen.
- Intelligent tester
EMPS
EMPS REFERENCETester Display Measurement Item/Range Normal Condition Diagnostic Note IG SUPPLY ECU power source voltage/ Mm 0V, Max 25 5 V Power switch ON (IG) 11 to 14 V When malfunction occurs, problem may be ECU power supply - Techstream
EMPS
EMPS REFERENCETester Display Measurement Item/Range Normal Condition Diagnostic Note IG Supply ECU power source voltage/ Min 0V, Max 25 5V Power switch ON (IG) 11 to 14 V When malfunction occurs, problem may be ECU power supply Standard voltage:
11 to 14 V
NOTE: If the IG power supply voltage is less than 11 V, calibration cannot be performed. In this case, charge or replace the auxiliary battery, and then perform calibration.
- Intelligent tester
- Clearing rotation angle sensor calibration value, rotation angle sensor value initialization, and torque sensor zero point calibration.NOTE:
- If DTC C1516 (Torque Sensor Zero Point Adjustment Incomplete) is stored, the torque sensor zero point cannot be calibrated. Clear the DTC before starting calibration.
- If DTC C1526 (Motor Rotation Angle Sensor Initialization Incomplete) is stored, the rotation angle sensor value cannot be initialized. Clear the DTC before starting initialization.
- Connect the Intelligent tester or Techstream to the DLC3
- Turn the power switch ON (IG)
- Turn the Intelligent tester or Techstream on. Intelligent tester - Select "TRQ SENSOR ADJ". Techstream - Select "Torque Sensor Adjustment"
- Follow the procedures on the tester display to clear the rotation angle sensor calibration value, initialize the rotation angle sensor value, and calibrate the torque sensor zero point.NOTE:
- When initializing the rotation angle sensor value, observe the following to stabilize sensor voltage:
After turning the power switch ON (IG), wait for at least 2.5 seconds before turning the steering wheel. Do not turn the steering wheel quickly.
- The steering wheel will vibrate during torque sensor zero point calibration. Do not touch the steering wheel while it is vibrating or for 2 seconds after it stops.
- When initializing the rotation angle sensor value, observe the following to stabilize sensor voltage:
- ZERO POINT CALIBRATION
- Zero point calibration procedures
- Check that all of the following conditions are met.
- The vehicle is parked on a level surface.
- No objects are placed on the front passenger seat.
- The front passenger seat belt buckle switch is OFF.
- Adjust the seat position according to the table below.ADJUSTMENT ITEM REFERENCE
Adjustment Item Position Slide Direction Rearmost position Reclining Angle Upright position Headrest Height Lowest position Lifter Height Lowest position - Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (IG)
- Perform zero point calibration by following the prompts on the tester screen
HINT:
- Refer to the Intelligent tester or Techstream operator's manual for further details.
- If the zero point calibration is performed when the calibration conditions are not satisfied, DTC B1797 is output.
- If the zero point calibration has failed, DTC B1797 is output.
- If After Exchange is selected before the previous ECU data are stored in the Intelligent tester or Techstream, the display screen returns to CONDITION SELECT ECU: Occupant Detect.
ITEM PROCEDURES CHARTItem Procedure DTC Perform DTC check and repair Write error Replace front seat set (with occupant classification ECU and occupant detection sensor) Temperature Check value of THERMISTOR TEMP in ECU DATA LIST Pressure Check value of FILTERED PRESS in ECU DATA LIST Crash counter -
- Check that all of the following conditions are met.
- Zero point calibration procedures
- SENSITIVITY CHECK
- Sensitivity check procedures
- Turn the power switch OFF
- Place a weight of 20 kg (44.0 lb) on the front passenger seat.
- Turn the power switch ON (IG), and wait for at least 6 seconds.
- Check that the passenger airbag ON/OFF indicator indicates OFF.
OK: Passenger airbag ON/OFF indicator indicates OFF.
- Add a weight of 30 kg (66.1 lb) to the front passenger seat (total 50 kg (110.2 lb))NOTE:
- Do not allow the weight to come into contact with the seatback when placing it on the seat cushion.
- Place the weight in the area shown in the illustration.
- Check that the passenger airbag ON/OFF indicator indicates ON.
OK: Passenger airbag ON/OFF indicator indicates ON.
- Sensitivity check procedures
- REGISTRATION NOTE:
- After the power switch is turned OFF, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the power switch OFF, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
- If any DTCs related to the occupant classification ECU are output, troubleshoot those DTCs by referring to the DIAGNOSTIC TROUBLE CODE CHART.
- When ECU data saving or loading operations cannot be performed, replace the front seat set (with occupant classification ECU and occupant detection sensor).
HINT.
- When the front seat set (occupant classification ECU) is replaced, the previous ECU data must be saved in the Intelligent tester or Techstream and loaded into the new ECU by following the flowchart below.
- Until the data from the previous ECU are loaded into the new occupant classification ECU, these data are not erased even when the tester is turned off.
- ECU EXCHANGE procedure (Before Exchange) describes the procedure to save the data in the Intelligent tester or Techstream from the occupant classification ECU which was installed on the vehicle. ECU EXCHANGE procedure (After Exchange) describes the procedure to load the data from the previous ECU, stored in the Intelligent tester or Techstream, into the new ECU.
- Connect the Intelligent tester or Techstream to the DLC3.
- Turn the power switch ON (IG)
- Store the occupant classification ECU data in the Intelligent tester or Techstream by following the prompts on the tester screen.
HINT.
If the ECU data cannot be stored in the Intelligent tester or Techstream, replace the front seat set (with occupant classification ECU and occupant detection sensor).
- Turn the power switch ON (IG).
- Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
- Replace the front seat set (occupant classification ECU)
- Connect the negative (-) terminal cable to the battery.
- Turn the power switch ON (IG)
- Load the data from the previous ECU stored in the tester into the newly installed ECU by following the prompts on the tester screen.
- Turn the power switch OFF
- Turn the power switch ON (IG)
- Clear the DTCs stored in the memory.
HINT.
If DTCs are not cleared at this time, past DTCs will remain.
- DESCRIPTION OF CODE REGISTRATION
HINT.
- The engine immobilizer function's ID code is the same as the recognition code for the smart access system with push-button start and wireless transmitter. Registering an ID code enables the smart access with push-button start, wireless door lock control function and engine immobilizer function to be operated.
- Code registration is needed when the certification ECU, ID code box, steering lock ECU, hybrid vehicle control ECU or key is replaced with a new one.
- This vehicle does not have a key slot. Therefore, touch the logo of the key to the power switch to register the key, as shown in the illustration.
- PART REPLACEMENT AND KEY REGISTRATION PROCEDURES
- If a malfunctioning ECU is discovered through troubleshooting of the smart access system with push-button start, use the ECU replacement and key registration procedures in the table below.
HINT
- The following procedures require the use of the Intelligent tester or Techstream.
- New key ID registration
- Additional key ID registration
- Key ID erasure
- ECU code registration
- When simply adding a new key (without losing or replacing any existing keys), refer to "3. KEY REGISTRATION PROCEDURES (c) Additional key ID registration".
- If all of the registered keys are not available, replacement of the ID code box, certification ECU and steering lock ECU is also required.
- A maximum of 7 keys can be registered.
KEY REGISTRATION PROCEDURESPart to be replaced Condition Procedure Certification ECU Customer has brought all keys - Replace certification ECU
- Reregister all keys (new key ID registration)
Some keys are lost Key ID codes can be registered are erased - Erase key codes (key ID erasure)
- Perform additional key registration procedure (additional key ID registration)
- Replace certification ECU
- Reregister all keys (new key ID registration)
HINT
If some keys are not registered during above steps, they will be disabled because they cannot be registered laterKey ID codes cannot be either registered or erased - Replace certification ECU
- Replace ID code box
- Reregister all keys (new key ID registration)
HINT
If key codes cannot be erased or additional keys cannot be registered due to a malfunction in certification ECU, replace ID code box and certification ECU If some keys are not registered during above steps, they will be disabled because they cannot be registered laterAll keys are lost - Replace certification ECU
- Replace ID code box
- Replace steering lock ECU
- Register all keys (new key ID registration)
- ECU communication ID registration
ID code box At least 1 key is available - Replace ID code box
- ECU communication ID registration
All keys are lost - Replace ID code box
- Replace certification ECU
- Replace steering lock ECU
- Register all keys (new key ID registration)
- ECU communication ID registration
Steering lock ECU Customer has brought at least 1 key - Replace steering lock ECU
- Register recognition codes in ECUs (ECU code registration)
All keys are lost - Replace certification ECU
- Replace ID code box
- Replace steering lock ECU
- Register all keys (new key ID registration)
- ECU communication ID registration
Main body ECU No condition required Replace main body ECU Hybrid vehicle control ECU No condition required - Replace hybrid vehicle control ECU
- ECU communication ID registration
HINT
Only perform procedure above when replacing with used hybrid vehicle control ECUKey Customer has brought at least 1 key
HINT
After key ID erasure, any remaining keys that are not registered at this time cannot be used Therefore, after key ID erasure, register all remaining keys- Using remaining key, erase lost key (key ID erasure)
- Register additional keys as necessary (additional key ID registration)
All keys are lost - Replace certification ECU
- Replace ID code box
- Replace steering lock ECU
- Register all keys (new key ID registration)
- ECU communication ID registration
- The following procedures require the use of the Intelligent tester or Techstream.
- If a malfunctioning ECU is discovered through troubleshooting of the smart access system with push-button start, use the ECU replacement and key registration procedures in the table below.
- KEY REGISTRATION PROCEDURES
- New key ID registration (when replacing certification ECU and ID code box, or certification ECU, ID code box and steering lock ECU)KEY REGISTRATION PROCEDURES
Process Procedure 1 Start of registration - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Select "SMART ACCESS/ID UTILITY/SMART CODE REG" (for intelligent tester) or "Smart Access/Utility/Key Code Registration" (for Techstream) from tester menu
HINT
Power switch cannot be turned ON (IG) more than 10 times After connecting tester, turn tester on while turning driver side door courtesy light switch on and off repeatedly at 1 5 seconds intervals or less to continue key registration procedure2 Confirmation of ECU code Perform operation according to prompts on tester screen
HINT
Mode is automatically selected by tester (new registration mode or add mode)3 Verification of unregistered key* - Touch logo of unregistered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
- Place unregistered key on front passenger side seat
- Confirm that wireless door lock buzzer sounds once (short beep)
4 Registration of ID code Perform operation according to prompts on tester screen 5 End of registration Finish new key ID code registration HINT:
*: Repeat this process for each key which is to be registered for the vehicle Finish the procedure for each key within 30 seconds. If the procedure for any of the keys has not been finished within the specified time, perform registration procedures from process 1 again. Make sure that only 1 key is in the cabin during registration procedures. If 2 or more keys are in the cabin simultaneously, electric waves will interfere with each other, preventing normal registration. - New key ID registration (when replacing certification ECU)KEY REGISTRATION PROCEDURES
Process Procedure 1 Start of registration - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Select "SMART ACCESS/ID UTILITY/SMART CODE REG" (for intelligent tester) or "Smart Access/Utility/Key Code Registration" (for Techstream) from tester menu
HINT
Power switch cannot be turned ON (IG) more than 10 times After connecting tester, turn tester on while turning driver side door courtesy light switch on and off repeatedly at 1 5 seconds intervals or less to continue key registration procedure2 Confirmation of ECU code Perform operation according to prompts on tester screen
HINT
Mode is automatically selected by tester (new registration mode or add mode)3 Confirmation of all registered keys*1 - Touch logo of unregistered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
4 Confirmation of ECU code Perform operation according to prompts on tester screen 5 Verification of unregistered key*2 - Touch logo of unregistered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
- Place unregistered key on front passenger side seat
- Confirm that wireless door lock buzzer sounds once (short beep)
6 Registration of ID code Perform operation according to prompts on tester screen 7 End of registration Finish new key ID code registration HINT: - *1: Repeat this process for each key registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys has not been finished within the specified time, perform registration procedures from process process 1 again If performing the key confirmation procedure for a key, the security indicator light comes on and remains on until all the keys are confirmed.
- *2: Repeat this process for each key which is to be registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys has not been finished within the specified time, perform registration procedures from process 1 again. Make sure that only 1 key is in the cabin during registration procedures. If 2 or more keys are in the cabin simultaneously, electric waves will interfere with each other, preventing normal registration
- Additional key ID registrationKEY REGISTRATION PROCEDURES
Process Procedure 1 Start of registration - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Select "SMART ACCESS/ID UTILITY/SMART CODE REG" (for intelligent tester) or "Smart Access/Utility/Key Code Registration" (for Techstream) from tester menu
2 Confirmation of ECU code - Perform operation according to prompts on tester screen
- Touch logo of registered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
3 Confirmation of ECU code Perform operation according to prompts on tester screen 4 Verification of unregistered key*2 - Touch logo of unregistered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
- Place unregistered key on front passenger side seat
- Confirm that wireless door lock buzzer sounds once (short beep)
5 Registration of ID code Perform operation according to prompts on tester screen 6 End of registration Finish key ID code registration HINT - *1: Perform this process for one of the keys registered for the vehicle. Finish the procedure within 30 seconds If the procedure has not been finished within the specified time, perform registration procedures from process 1 again.
- *2: Repeat this process for each key which is to be registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys has not been finished within the specified time, perform registration procedures from process 1 again. Make sure that only 1 key is in the cabin during registration procedures. If 2 or more keys are in the cabin simultaneously, electric waves will interfere with each other, preventing normal registration
- Key ID erasure (Erase all registered key codes except one)KEY REGISTRATION PROCEDURES
Process Procedure 1 Start of erasure - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Select "SMART ACCESS/ID UTILITY/SMART CODE ERS" (for intelligent tester) or "Smart Access/Utility/Key Code Erasure" (for Techstream) from tester menu
2 Confirmation of registered key* - Perform operation according to prompts on tester screen
- Touch logo of registered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
3 Erasure of ID code Perform operation according to prompts on tester screen 4 End of erasure Finish key ID code erasure HINT
*. Perform this process for one of the keys registered for the vehicle Finish the procedure within 30 seconds If the procedure has not been finished within the specified time, perform erasure procedures from process 1 again - All keys ID erasureKEY REGISTRATION PROCEDURES
Process Procedure 1 Start of erasure - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Turn tester on while turning driver side door courtesy light switch on and off repeatedly at 1 5 seconds intervals or less
- Select "SMART ACCESS/ID UTILITY/SMART CODE RESET" (for intelligent tester) or "Smart Access/Utility/Key Code Reset" (for Techstream) from tester menu
- Read "SEED NUMBER" sent from TIS according to tester screen
2 Confirmation of registered key* Touch logo of registered key to power switch 3 Erasure of ID code Perform operation according to prompts on tester screen 4 End of erasure Finish key ID code erasure HINT.
*. Perform this process for one of the keys registered for the vehicle Finish the procedure within 30 seconds. If the procedure has not been finished within the specified time, perform erasure procedures from process 1 again. - ECU code registrationECU CODE REGISTRATION PROCEDURES
Process Procedure 1 Start of erasure - Connect Intelligent tester or Techstream to DLC3
- Turn power switch ON (IG)
- Select "SMART ACCESS/ID UTILITY/ECU COMM ID REG/ID Code Box and Steering Lock" (for intelligent tester) or "Smart Access/Utility/ECU Communication ID Registration/ID code box and Steering Lock" (for Techstream) from tester menu
- Read "SEED NUMBER" sent from TIS according to tester screen
2 Confirmation of registered key* - Touch logo of registered key to power switch
- Confirm that wireless door lock buzzer sounds once (short beep)
3 Erasure of ECU code Perform operation according to prompts on tester screen 4 End of registration Finish ECU code registration HINT:
* Perform this process for one of the keys registered to the vehicle Finish the procedure within 30 seconds If the procedure has not been finished within the specified time, perform registration procedures from process 1 again - ECU communication ID registrationNOTE:
- The ECU communication ID should be registered when the ID code box is replaced in order to match the ECU communication ID.
- The hybrid control system cannot be started unless ECU communication ID is registered.
- After the registration, pressing the power switch may not start the hybrid control system on the first try. If so, press the power switch again.
- After the hybrid control system is started, erase DTC B2799-790 (code for hybrid vehicle control ECU's immobilizer communication error) using either of the following methods:
- Use the Intelligent tester or Techstream.
- Disconnect the battery for 30 seconds.
- Using SST, connect terminal 13 (TC) and 4 (CG) of the DLC3.
SST 09843-18040
- Turn the power switch ON (IG) (do not start the hybrid control system) and leave it as is for 30 minutes.
- Turn the power switch OFF and disconnect terminals 13 (TC) and 4 (CG).
- Check that the hybrid control system starts for more than 3 seconds.
- ECU communication ID reregistrationNOTE: The ECU communication ID should be registered when the hybrid vehicle control ECU is replaced in order to match the ECU communication ID.ECU COMMUNICATION ID REREGISTRATION PROCEDURES
Procedure Time Security Indicator Light Condition 1 Start - OFF 2 While holding already registered key, turn the power switch ON (IG) with brake pedal depressed 3 Check that hybrid control system starts and stays on for more than 3 seconds 4 End
- New key ID registration (when replacing certification ECU and ID code box, or certification ECU, ID code box and steering lock ECU)
- ADJUST OBJECT RECOGNITION CAMERA
HINT:
If the object recognition camera sensor is replaced or removed/installed, or the toe-in is adjusted, perform the object recognition camera sensor and object recognition camera ECU adjustment
NOTE:- Make sure there are no black and white patterned objects in front of the vehicle.
- Be sure to perform the measurement on a level surface that is free of obstacles and extends 1.5 m (4.92 ft.) or more in front of the vehicle.
- Make sure that there is no wind when performing the measurement.
- Check that there are no reflective materials in the surroundings or on the ground within a 3 m (9.84 ft.) or more x 3 m (9.84 ft.) or more area in front of the vehicle.
- Perform the inspection in a bright area.
- Beam axis learning preparation
- Move the vehicle to a level surface
- Make sure the engine oil in the vehicle is at the specified amount.
- Make sure the engine coolant in the vehicle is at the specified amount
- Make sure the fuel tank is full.
- Make sure the spare tire is in the vehicle
- Make sure the standard tools are in the vehicle
- Make sure nobody is in the vehicle
- Make sure no extra loads are in the vehicle.
- Adjust the tire pressures to the specified pressure.
- Clean the front glass
- If the lens of the object recognition camera sensor is dirty, apply a small amount of lens cleaner to a clean, soft cloth and clean the lens.
- Perform adjustment suspension control system
- Perform adjustment of suspension control system.NOTE: Perform this procedure as accurately as possible.
- Perform adjustment of suspension control system.
- Perform the front wheel alignment adjustment
- Perform the front wheel alignment adjustment.NOTE: Perform this procedure as accurately as possible.
- Perform the front wheel alignment adjustment.
- Perform the rear wheel alignment adjustment
- Perform the rear wheel alignment adjustmentNOTE:
- Perform this procedure as accurately as possible.
- Press the height control switch and change the vehicle height to HIGH and return it to NORM. Then repeat.
- Perform the rear wheel alignment adjustment
- Target sheet creation
- Print or copy the illustration below. Check that the dimensions are +/- 5 mm (0.197 in.) of the ones in the table below.TARGET SHEET AREA SPECIFICATION
Area Specification A 160 mm (6 30 in) B 160 mm (6 30 in) C 80 mm (3 15 in) D 16 mm (0 63 in) NOTE:- Make sure that the black areas of the target sheets are not glossy.
- Make sure that the borders of the black and white areas on the target sheets are straight, and are not warped or blurry.
If the print or copy's dimensions are not as specified, adjust settings and reprint or recopy so that the print or copy's dimensions are as specified.
- Print or copy the illustration below. Check that the dimensions are +/- 5 mm (0.197 in.) of the ones in the table below.
- Target sheet attachment
If the print or copy's dimensions are not as specified, adjust settings and reprint or recopy so that the print or copy's dimensions are as specified.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Place the prepared target sheet on a piece of cardboard of the same size with the black area on the top right, as shown in the illustration. Then use double-sided tape to fix the target sheet in place.NOTE: Do not attach reflective tape, such as scotch tape, etc. to the target face, as this may affect target recognition.
- Hang a weight with a pointed tip from the center of the target sheet. Then, with double-sided tape, attach the target sheet to the reflector so that the weight aligns with the mark-off line of SST (laser radar adjusting reflector).
SST 09870-60000 (09870-60010,09870-60020)
- Move the reflector up and down to position the center of the target at the height shown in the illustration, and fix it in place.
Dimension A:
1270mm (50 in.)
SST 09870-60000 (09870-60010,09870-60020)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: Perform this procedure as accurately as possible.
- Place the prepared target sheet on a piece of cardboard of the same size with the black area on the top right, as shown in the illustration. Then use double-sided tape to fix the target sheet in place.
- Target placement point measurementNOTE:
- Do not place black and white patterned objects near the target.
- Face the vehicle toward a wall with no patterns, or make sure the background behind the target has no patterns.
- Perform this procedure as accurately as possible.
- Do not place reflective materials in the area behind the target.
- Make sure there are no patterns on the wall behind the target.
- Make sure the distance between the target and wall is within 3 m (9.84 ft.).
- Make sure the target's shadow is not on the wall, as the camera may have a recognition error.
- From the center of the front and back bumpers (center of the emblems), hang a weight with a pointed tip, and mark the front bumper center point A and the rear bumper center point B on the ground.
- Draw a line that connects points A and B, and extend the line approximately 2 m (6 56 ft) beyond the front of the vehicle.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT
Secure the end of a string to point B. Then hold the other end of the string approximately 2 m (6.56 ft) in front of the vehicle, and move it to the left or right to align the string with point A to make a straight line
- Mark point C 990 mm (39 0 in) from the front bumper center point A (placement point 1).
- From point C, move 700 mm (27.6 in.) towards the front bumper center point A and mark point D.
- From point C, place marking tape at the point 700 mm (27.6 in.) perpendicular to the line that connects points A and B.NOTE: Place the tape so that there is plenty of surface area along the perpendicular line.
- Using a measuring tape of 5 m (16.41 ft.) or more, and point D as the center point, draw the part of a 900 mm (38.98 in.) circle that overlaps the marking tape (line E).
- Mark point F where the following intersect. 1) from point C, the point that is 700 mm (27 6 in) perpendicular from the line that connects point A and B; and 2) line E.
- Set the measuring tape from point C to F. Then mark point G 740 mm (29 1 in.) from point C (line extending from point C to F) (placement point 2).
- Set the measuring tape from point F to C. Then mark point H 740 mm (29.1 in.) beyond point C (placement point 3).
- Set a string between points G and H, and draw a line on the ground (target placement line)
- Object recognition camera sensor height measurementNOTE:
- Do not place black and white patterned objects near the target.
- Face the vehicle toward a wall with no patterns, or make sure the background behind the target has no patterns.
- Perform this procedure as accurately as possible.
- Do not place reflective materials in the area behind the target.
- Make sure there are no patterns on the wall behind the target.
- Make sure the distance between the target and wall is within 3 m (9.84 ft.).
- Make sure the target's shadow is not on the wall, as the camera may have a recognition error.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Measure the distance (X mm or in) from the ground to point H for the front left wheel arch.
- Measure the distance (Y mm or in) from the ground to point H for the front right wheel arch.
- The average of the 2 distances (X mm or in, Y mm or in) plus 599 mm (23 6 in.) is the height of the object recognition camera sensor
- Memorize camera/target positionNOTE:
- Close all doors.
- Perform the procedure with no one in the vehicle.
- During the procedure, do not lean on the vehicle.
- Illuminate the clearance lights.
- Do not illuminate the headlights.
- When using intelligent tester:
- Connect the Intelligent tester to the DLC3.
- Turn the power switch ON (IG).*1
- Turn the Intelligent tester main switch ON.
- Follow the instructions on the screen menu: select "Lane Keeping Assist", then select "CAMERA POSITION" and press "Enter".
HINT.
A buzzer will sound for 1 second.
- Follow the tester display, and continue with the adjustment
- When using Techstream
- Connect Techstream to the DLC3
- Turn the power switch ON (IG)
- Turn the Techstream main switch ON, and turn the LKA main switch ON.
- Select "Connect to Vehicle".
- Under "Option", select "LKA System".
- Under "System Selection Menu", select "Powertrain"
- Select "Object Recognition Camera"
HINT.
A buzzer will sound for 1 seconds
- Follow the tester display, and continue with the adjustment
- Input the measured height of the object recognition camera sensor and the horizontal position of the camera "175 mm (6 89 in)" into the input screen. Then press the "Enter" button on the display screen
- Input "3000 mm (118 in.)" for the distance from the camera to the target and "1270 mm (50 0 in.)" for the height of the target into the input screen Then press the "Enter" button on the display screen.
- Press the "Exit" button to finish the camera/ target position memory mode.NOTE: If "Error Camera/target position memory" is displayed on the screen, press the "Try Again" button, and repeat procedures *1 again.
- Beam axis learning
- Select "LKA System" from the display screen.*1
- Select "Utility" from the display screen.
- Select "Camera axis adjust" from the display screen.
- Follow the tester display, and continue with the adjustment.
- Align the target sheet with the target placement line, and align the mark-off line with placement point 1 (point C).
- Check that the screen displays beam axis learning for target 1, then press the "Enter" button on the display screen.
- Align the target sheet with the target placement line, and align the mark-off line with placement point 2 (point G).
- Check that the screen displays beam axis learning for target 2, then press the "Enter" button on the display screen.NOTE: Within 3 minutes after the screen displays the beam axis learning for target 2, move the target and press the "Enter" button on the display screen.
- Align the target sheet with the target placement line, and align the mark-off line with placement point 3 (point H).
- Check that the screen displays beam axis learning for target 3, then press the "Enter" button on the display screen.NOTE: Within 3 minutes after the screen displays the beam axis learning for target 3, move the target and press the "Next" button on the display screen.
- Press the "Exit" button to finish the beam axis learning mode
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: If "Error camera axis adjust" is displayed on the screen, press the "Exit" button. Then after checking the conditions below, turn the power switch ON (IG) and OFF, and repeat from procedure *1 again.- Height of the target.
- Distance from object recognition camera sensor to target.
- Orientation of target (black area positioned on top right).
- If surrounding area is bright enough.
- If black and white patterned objects are placed near the target.
- ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY CAUTION: Exposure to radio frequency emissions is hazardous to your health. It is hazardous to your health to be within 20 cm (7.87 in.) of the device's radio frequency aperture.NOTE:
- This device complies with FCC radio frequency emission regulations.
- Perform measurements on a level surface.
- Make sure that no large pieces of metal are within a 10 m (32.8 ft.) x 14 m (45.9 ft.) area in front of the vehicle. If possible, the surrounding area should also be free of large metal objects.
- Before adjusting the radar beam axis, prepare the vehicle as follows.
- Check the tire pressure and adjust it if necessary.
- Remove all excess weight from the vehicle (luggage, heavy objects, etc).
- w/Air Suspension:
Adjust the vehicle's height to the standard height.
- Check and adjust the vertical direction of the radar sensor.
- Remove dust, oil and foreign matter from the radar sensor's level rack.
- Set a level on the radar sensor's level rack.
- Check that the level's air bubble is within the red frame.
OK: Level's air bubble is within red frame.
If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the air bubble is within the red frame.
HINT.
- The adjustable range within the level's red frame is +/-0 2°
- The target angle is +0.2° (upward angle of 0.2°).
Result
ADJUSTMENT PROCEDURE CHARTAdjustment Direction Adjustment Procedure Adjustment Angle Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 8.4 rotations of adjustment bolt, sensor moves about 1° Downward direction: Turn bolt A to positive (+) side
- Adjust the reflector height.
- Adjust the reflector so that the center of SST reflector is the same height as the millimeter wave radar sensor.
SST 09870-60000
HINT
Prepare a 10 m (32.8 ft.) string, a string with a sharp-pointed weight (plumb bob), and a 5 m (16.4 ft) tape measure.
- Adjust the reflector so that the center of SST reflector is the same height as the millimeter wave radar sensor.
- Place the reflector.
- Hang the string (with weight) from the center of the vehicle rear's emblem. Mark the vehicle rear's center point on the ground. Repeat for the front of the vehicle.
- Set one end of the 10 m (32 8 ft) string on the vehicle rear's center point. Run the string over the vehicle front's center point to a position 5 m (16.4 ft.) beyond the vehicle front's center point, as shown in the illustration. Mark the 5 m (16.4 ft.) position.
- Using a tape measure, measure 12 mm (0 472 in.) to the left of the 5 m (16.4 ft.) position. Place the reflector at that position.
NOTE: Perform the operation as precisely as possible.
- Check the radar beam axis.
- When using intelligent tester:
- Connect the Intelligent tester to the DLC3.
- Turn the power switch ON (IG).
- Turn the Intelligent tester main switch ON, and turn the cruise control main switch ON.
- Follow the instructions on the screen menu. Select "RADAR CRUISE", then select "BEAM AXIS ADJ", and press "Enter".
- Continue the procedure according to the instructions on the tester screen.
- After the CRUISE main indicator light illuminates, press "ENTER".
HINT:
A buzzer will sound for 1 second.
- When using Techstream.
- Connect Techstream to the DLC3.
- Turn the power switch ON (IG).
- Turn the Techstream main switch ON, and turn the cruise control main switch ON.
- Select "Connect to Vehicle"
- Select each item on the display screen and proceed to the next screen.
- Under "System Selection Menu", select "Radar Cruise".
- Select "Utility".
- Select "Beam Axis Adjustment" and proceed to the next screen
HINT:
A buzzer will sound for 1 second
- Follow the tester display, and continue with the adjustment
- Check the following items on the laser cruise divergence data screen.NOTE: While using the intelligent tester's beam axis adjustment mode, the actual direction and angle of the radar sensor may be different from the intelligent tester's data. In such a case, the deviation is displayed on the combination meter's multi-information display.
- Confirm that the distance value is approximately 5 m (16.4 ft)
HINT.
- A value between 0.0 and 6.3m (20.7 ft) is indicated.
- If the distance is 0 m (0 ft.), the sensor cannot detect the target Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).
- Confirm that the left/right side value is between 0.0 and 6.3.
HINT
If the distance is 0 m (0 ft.), the sensor cannot detect the target Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).
- Confirm that the distance value is approximately 5 m (16.4 ft)
- When using intelligent tester:
- Check and adjust the horizontal direction of the radar sensor
- Check that the divergence of the radar beam axis is 0°.
Standard:
0° (Both right and left)
If the axis is not as specified, use a screwdriver to adjust bolt B until the divergence of the radar beam axis is 0°.
- Based on the measured divergence of the beam axis, turn and adjust bolt B for horizontal adjustment of the millimeter wave radar sensor using a screwdriver.
Result
ADJUSTMENT PROCEDURE CHARTAdjustment Direction Adjustment Procedure Adjustment Angle Horizontal adjustment Right direction Turn bolt B to positive (+) side For every 18 6 rotations of adjustment bolt, sensor moves about 1 ° Left direction Turn bolt B to negative (-) side HINT:
- If "LEFT SIDE: 1.0°" is displayed, the divergence is 1.0° in the left direction. Turn bolt B approximately 18.6 turns to the negative (-) side.
- If the value does not change to 0°, it is possible that the sensor is aiming at something different. Reconfirm that there are no reflective materials in the surrounding area.
- Select "Next". The driving learning value is automatically reset.
HINT
A buzzer will sound for 10 seconds or more.
- Disconnect the Intelligent tester or Techstream from the DLC3.
- Check that the divergence of the radar beam axis is 0°.
- Recheck and readjust the vertical direction of the radar sensor.
- Set a level on the radar sensor's level rack.
- Check that the level's air bubble is within the red frame.
OK: Level's air bubble is within the red frame. If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the level's air bubble is within the red frame.
HINT.
- The adjustable range within the red frame is +/-0.2°
- The target angle is +0.2° (upward angle of 0 2°)
Result
ADJUSTMENT PROCEDURE CHARTAdjustment Direction Adjustment Procedure Adjustment Angle Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 8.4 rotations of adjustment bolt, sensor moves about 1° Downward direction: Turn bolt A to positive (+) side
- INITIALIZATION WITH DIAGNOSIS SYSTEM
- Start the diagnostic system.
- Perform STEERING CENTER MEMORIZE and MAX STEERING ANGLE MEMORIZE on the STEERING ANGLE SETTING screen.
- Finish the diagnostic system
- INITIALIZATION WITH MANUAL OPERATION
- Turn the power switch ON (IG) or start the hybrid control system.
- Fully turn the steering wheel to the right *
- Fully turn the steering wheel to the left *
HINT.
*. These procedures can be performed as shown or in reverse
- SYSTEM ADJUSTMENT
- If the following operations are performed, the adjustments shown below are required.ADJUSTMENT ITEM REFERENCE
Part name Operation Adjustment Item Television camera - Replace
- Installation angle of television camera is deviated because of removal and installation of television camera, etc
Television camera optical axis (camera position setting) Parking assist ECU Replace - Steering angle neutral point
- Store left and right maximum steering angle
- television camera optical axis (camera position setting)
HINT
If the parking assist ECU is replaced, screen noise adjustment is automatically performed when steering angle setting and camera position setting are performed.
- If the following operations are performed, the adjustments shown below are required.
- PREPARATION FOR ADJUSTMENT
HINT:
Only when adjusting the optical axis of the camera, set the target bar for adjustment
- Park the vehicle with its wheels facing straight ahead and the steering wheel centered.
- Set the target bar for adjustment.
HINT:
- Adjust the tire pressure to the specification.
- The target bar for adjustment is a piece of tape attached to the floor. Check the color on the screen and choose a tape color which can be easily seen.
- Before parking the vehicle, move the vehicle back and forth to check that the wheels are facing straight ahead and that the steering wheel is centered.
- BOOT DIAGNOSIS MODE
- Start the hybrid control system.
- Start the diagnostic system
- Select "Camera Check" on the Diagnosis Menu.
- SET VEHICLE HEIGHT
- At the "SIGNAL CHECK" screen, press "HTINIT" to display the "HEIGHT SET" screen.
HINT
- Before performing the camera position setting, the vehicle height setting must be performed in the "HEIGHT SET" screen.
- If the vehicle height setting is not completed, the "HT INIT" display will change to "CHECKING".
- Measure the distance A between the ground and television camera in the illustration.
- Calculate the difference between the distance A and the standard height below.
Standard:
944 mm (37.2 in.)
- Press "UP" and "DOWN" to input the calculated difference.
- After inputting the calculated difference, press "OK".
The vehicle height setting will be recorded.
HINT:
- Press "OK" with the vehicle in the same condition as when the vehicle height was measured.
- If a person was in the driver's seat when the vehicle height was measured, press "OK" with the same person in the driver's seat
- On the "SIGNAL CHECK" screen, check that the "HT INIT" display is "INPUT OK"
- At the "SIGNAL CHECK" screen, press "HTINIT" to display the "HEIGHT SET" screen.
- SET PARALLEL PARKING OFFSET
- Select "PARALLEL OFFSET" on the SIGNAL CHECK screen.
- Perform the parallel parking offset.
- Press the UP or DOWN switches to adjust.
HINT:
- Positive, numbers are displayed in green. Negative numbers are displayed in red.
- When the value is changed in the "+" direction, the vehicle moves toward the road shoulder.
- Press the UP or DOWN switches to adjust.
- SET VOLUME
- Select "VOLUME" on the SIGNAL CHECK screen.
- Select the volume level on the VOLUME screen.
- SET CAMERA POSITION SETTING
- Select the "NEXT" button on the SIGNAL MENU screen
HINT.
If DTC C1650 (5C-74) is output, pushing the "NEXT" button does not advance the screen to the CAMERA POSITION SETTING screen.
- Perform the roll angle adjustment
- Press the directional switches to rotate the target adjustment bars.
- Perform the vertical and horizontal position adjustment
- Press the directional switches to move the target adjustment boxes.
- Select the "NEXT" button on the SIGNAL MENU screen
- SET BUMPER POSITION
- Press the directional switches to move the target adjustment
- If the right and left bumper need to be adjusted individually, press the "L/R" button on the BUMPER.
- Press the directional switches to move the target adjustment on the LEFT BUMPER and RIGHT BUMPER screen.
- CHECK VERIFY MODE
- Check that A and the target adjustment bar are overlapping
- If A and the target adjustment bar are not aligned even if the tires are aligned straight ahead, perform the CAMERA POSITION SETTING operation
- Selecting "NEXT" will move to the STEERING ANGLE SETTING screen, and complete the adjustment.
HINT
The update is not completed until the "NEXT" key is pressed.
- Check that A and the target adjustment bar are overlapping
- SET STEERING ANGLE SETTING
- Perform the STEERING CENTER MEMORIZE operation
- Check that the steering wheel is centered, and then press "STEERING CENTER MEMORIZE"
HINT.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- When performing removal and installation, or replacement of the television camera, steering angle adjustment is not required. Press "OK" on the steering angle setting screen However, the current steering angle is automatically stored as the steering angle neutral point when the steering angle setting screen is displayed. Make sure that the steering wheel is centered before changing the display to the steering angle setting screen.
- Even when storing the steering angle neutral point only, the system cannot store it unless the operation is completed by following the prompts from "NEXT" to "OK"
- Check that the steering wheel is centered, and then press "STEERING CENTER MEMORIZE"
- Perform the MAX STEERING ANGLE MEMORIZE operation
- After adjusting the steering angle neutral point, turn the steering wheel to the left and right lock positions and press "MAX STEERING ANGLE MEMORIZE". The maximum steering angle is then stored.
HINT.
The key "OK" does not respond until the system stores the steering angle neutral point and maximum steering angle.
- After adjusting the steering angle neutral point, turn the steering wheel to the left and right lock positions and press "MAX STEERING ANGLE MEMORIZE". The maximum steering angle is then stored.
- Perform the STEERING CENTER MEMORIZE operation
- FINISH DIAGNOSIS MODE
- Turn the power switch OFF.
- MAYDAY ECU INITIALIZATION
HINT
This procedure is for switching a new Mayday ECU from the Factory Mode into Demo Mode
- Turn the power switch from OFF to ON (IG) (engine does not have to be running).
- The Mayday ECU will perform the Factory Mode Start Sequence for approximately 30 seconds.
HINT.
- In Factory Mode, for each power switch cycle OFF to ON (IG), or after checking or clearing DTCs, the ECU will perform a start sequence that includes a Japanese prompt and flashing LEDs (approximately 30 seconds). Then the LEDs will turn off Do not push any buttons during this start sequence.
- If there is a DTC detected during this Factory Mode Start Sequence, after the start sequence, the red LED will remain on and a Japanese prompt will repeat 5 times. Do not press any buttons during these prompts
- BUTTON SEQUENCE:
While pressing and holding the VOL+ button, press and release the PHONE button 5 times within 15 seconds, then release the VOL+ button When switched to Demo Mode, each LED will flash one time then turn off (approximately 5 seconds).
- CONFIRMATION:
Confirm Demo Mode by pressing the SERVICES button and listening for the demo prompt "Hello and welcome to LEXUS Link " (the power switch must be ON (IG) for the SERVICES button to function). Additionally, after each power switch cycle OFF to ON (IG), the LEDs will each flash one time each. This start sequence takes approximately 5 seconds. If Demo Mode is not confirmed, repeat the initialization procedure.
HINT
- Before troubleshooting a DTC, attempt to initialize the ECU into Demo Mode with the button sequence. Then access DTCs and troubleshoot the ECU in Demo Mode. If necessary, DTCs can still be accessed in Factory Mode. However, the 30 second Factory Mode Start Sequence (and the Japanese prompt, which will repeat 5 times if a DTC is set) will occur after each power switch cycle OFF to ON (IG), and after each DTC check or clear. Do not press any buttons during this start sequence.
- A red LED continuously on in any mode indicates that there is a current DTC set. Refer to the DTC chart.
- Do not push any buttons during any start sequences (LED flashing or voice prompts).
- MAYDAY ECU REGISTRATION / ENROLLMENT
- Turn the power switch ON (IG) and wait for the 5 second LED flash start sequence. Press the SERVICES button when the Mayday ECU is set normally and confirm that the following demo message is provided
"Hello and welcome to LEXUS Link.." If the message is not provided, perform the "MAYDAY ECU INITIALIZATION BUTTON SEQUENCE" again
- As the message states, press the SERVICES button again during the prompt to connect to the LEXUS Link call center.
HINT:
Usually this call will connect within 15 to 30 seconds However, it may take several minutes depending on cellular service in the area A progression tone (i.e., beep) will be heard every 5 seconds to indicate that the connection attempt is in progress.
- A LEXUS Link call center advisor will answer and instruct the technician on how to register/enroll the new Mayday ECU The ESN, STID and VIN may be required at this time
HINT.
- If the LEXUS Link call center cannot be reached after several attempts using the SERVICES button, or a cell tower message is heard, such as "Welcome to Verizon Wireless, your phone is not active at this time...", call the LEXUS Link call center by pushing the EMERGENCY button.
- The LED flash start sequence (approximately 5 seconds) after the power switch is cycled or after checking/clearing DTCs remains present after enrollment. A green LED continuously on after this sequence indicates that the LEXUS Link System is activity enrolled.
- Turn the power switch ON (IG) and wait for the 5 second LED flash start sequence. Press the SERVICES button when the Mayday ECU is set normally and confirm that the following demo message is provided
- MAYDAY BATTERY REGISTRATION
HINT:
- This procedure is required to register a new Mayday battery and clear DTC 6-1. This procedure matches the new Mayday battery with the new or used ECU.
- A new Mayday ECU always requires a new Mayday battery (used Mayday batteries should not be reused in a new ECU).
- If the new replacement ECU is packaged and already connected to the new Mayday battery when it arrives from the factory, and current DTC 6-1 is not set, do not perform the new Mayday battery registration (the battery is already registered to the ECU that it is connected to)
- Turn the power switch from OFF to ON (1G) and wait for the start up sequence of LED flashing to complete Do not press any buttons during this start up sequence.
(Note that Demo Mode and active enrolled ECUs have an approximately 5 second LED flashing start sequence. Factory Mode has approximately 30 seconds of LED flashing with a Japanese voice prompt Also note if a current DTC is set in Factory Mode after this start sequence This can be confirmed if the red LED remains on and an additional Japanese prompt repeats 5 times)
- BUTTON SEQUENCE
Press and hold the PTT button while completing the following sequence of button presses VOL+, VOL+, VOL-, VOL-, VOL+, VOL+, VOL-, VOL-, VOL+, VOL+, VOL-, VOL-
Release all buttons. This button press sequence should be performed within 15 seconds.
- The system will then perform the same start sequence as described above After this start sequence completes, cycle the power switch to OFF then ON (IG). Wait for the start sequence to complete The new Mayday battery is now registered to the Mayday ECU and DTC 6-1 should be cleared
HINT.
The Mayday battery registration can be done in any mode (Factory Mode, Demo Mode or active enrolled)
- MAYDAY BATTERY CONFIRMATION
- After Mayday battery replacement and completion of the "MAYDAY BATTERY REGISTRATION BUTTON SEQUENCE", turn the power switch OFF and ON (IG), and wait for the start sequence described in the "MAYDAY BATTERY REGISTRATION". Then check that current DTC 6-1 is clearedNOTE: If the "MAYDAY BATTERY REGISTRATION BUTTON SEQUENCE" has not been completed correctly, current DTC 6-1 will continue to be detected even if the Mayday battery is replaced with a new one. In this case, check to be sure the old battery is removed and the new battery is installed. Then perform the "MAYDAY BATTERY REGISTRATION BUTTON SEQUENCE" again.
- After Mayday battery replacement and completion of the "MAYDAY BATTERY REGISTRATION BUTTON SEQUENCE", turn the power switch OFF and ON (IG), and wait for the start sequence described in the "MAYDAY BATTERY REGISTRATION". Then check that current DTC 6-1 is cleared
- INITIALIZE POWER WINDOW CONTROL SYSTEM (POWER WINDOW REGULATOR MOTOR (ALL DOORS)) CAUTION: When the power window regulator motor is reinstalled or replaced, the power window control system must be initialized. Functions such as the AUTO UP/DOWN, jam protection and key-off do not operate if the initialization is not performed.
HINT.
When the battery is replaced, it is not necessary to initialize the power window regulator motor.
NOTE:- When the power window regulator motor assembly is replaced, DTC B2313 is output. Clear the DTC after the initialization.
- When performing initialization, do not perform any other procedures.
- After a door glass or a door glass run has been replaced, the jam protection function may operate unexpectedly when the AUTO UP function is used, due to detection of the different operation learned value of the door glass movement speed. In such cases, the AUTO UP function can be resumed by repeating the following operation at least 5 times:
- Open the power window by fully pushing down the switch.
- Close the power window by fully pulling up the power window switch and holding it at the AUTO UP position.
- If the initialization is not completed properly, the LIN communication system may have a malfunction.
- Initialization procedures when replacing the power window regulator motor with new one
- Connect the battery and turn the power switch ON (IG) (At this time, the LED on the power window regulator switch blinks to indicate that it is ready for initialization)
- Fully open the window by fully pushing the power window regulator switch, and hold the switch for 1 second or more after the window is fully opened.
- Fully close the power window by fully pulling the power window regulator switch, and hold the switch for 1 second or more after the window is fully closed to reset the glass position The LED on the power window regulator switch changes from blinking to illuminated to indicate that the initialization is complete.
- Initialization procedures when removing/installing the power window regulator motor assembly
- Connect the battery and turn the power switch ON (IG)
- Fully close the power window by fully pulling the power window regulator switch, and hold the switch for 6 seconds or more after the window is fully closed (If the power window does not move or stops halfway even when the switch is fully pulled, release the switch and fully pull it again.)
- Fully open the window by pushing down the power window regulator switch, and hold the switch for 1 second or more after the window is fully opened.
- Release the power window regulator switch. Then fully push and hold the switch 4 seconds or more.
- Fully close the power window by fully pulling the power window regulator switch, and hold the switch 1 second or more after the window is fully closed to reset the glass position the initialization is complete.
- Initialization procedures when the power window does not fully open
- Connect the battery and turn the power switch ON (IG)
- Fully close the power window by fully pulling the power window regulator switch, and hold the switch for 6 seconds or more after the window is fully closed (If the power window does not move or stops halfway even when the switch is fully pulled, release the switch and fully pull it again.)
- Fully open the window by pushing down the power window regulator switch, and hold the switch for 1 second or more after the window is fully opened.
- Release the power window regulator switch. Then fully push and hold the switch 4 seconds or more.
- Fully close the power window by fully pulling the power window regulator switch, and hold the switch 1 second or more after the window is fully closed to reset the glass position the initialization is complete
- INITIALIZE FRONT POWER SEAT CONTROL SYSTEM NOTE: The position sensor initialization must be performed if one of the following occurs.
- Front power seat switch (seat ECU) is replaced.
- Front seat adjuster is replaced.
- Initialization cancel operation is performed.
- Power seat motor for the driver seat is operated when D/C CUT1 fuse or D MPX-B 1 fuse has an open circuit.
- Power seat motor for the front passenger seat is operated when D/C CUT2 fuse or D MPX-B fuse has an open circuit.
- Power seat motor inspection is performed.
- Initialization cancel operation for driver seat
- Turn the power switch ON (IG).
- Press the power seat switch front vertical switch downward 3 times.*1
- Within 10 seconds of the above operation, begin the following operation: perform the rearward reclining operation and upward lifter operation simultaneously for 10 seconds or more (buzzer sounds for 0.5 seconds). This will cancel the initialization.*2
- Initialization operation for driver seat
- Perform the initialization cancel operation.
- Use the slide operation to move the front power seat to the rearmost lock position.*1
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT:
- While performing the slide operation, the buzzer sounds.
- After the slide operation initialization is complete, the headrest and cushion extender initialization occurs automatically. At this time, the headrest will move to the uppermost position, and the cushion extender will move rearward.
- Use the reclining operation to move the seatback to the foremost lock position (buzzer sounds for 0.5 seconds).*2
- Operate the power seat switch and check that the head restraint moves to the lowermost position. *1
- Operate the power seat switch and check that the seat slides forward and rearward and that the beeping sound is not emitted.*2
HINT:
After performing all of the procedures above, if the buzzer sounds while performing a manual operation, the initialization was not completed properly. Repeat all of the above procedures.
- Initialization cancel operation for passenger seat
- Turn the power switch ON (IG).
- Press the power seat switch front vertical switch downward 3 times.*1
- Within 10 seconds of the above operation, begin the following operation: perform the rearward reclining operation and upward lifter operation simultaneously for 10 seconds or more (buzzer sounds for 0.5 seconds). This will cancel the initialization *2
- Initialization operation for passenger seat
HINT:
*. for Ottoman
- Perform the initialization cancel operation.
- Use the slide operation to move the front power seat to the rearmost lock position *1
HINT.
- While performing the slide operation, the buzzer sounds.
- After the slide operation initialization is complete, the headrest and lifter initialization occurs automatically. At this time, the headrest will move to the lowermost position, and the lifter will move either upward or downward.
- Use the reclining operation to move the seatback to the foremost lock position (buzzer sounds for 0.5 seconds) *2
- Operate the power seat switch and check that the head restraint moves to the uppermost position.*1
- Operate the power seat switch and check that the seat slides forward and rearward and that the beeping sound is not emitted.*2
HINT:
- After performing all of the procedures above, if the buzzer sounds while performing a manual operation, perform the rear seat initialization*
- After performing all of the procedures above, if the buzzer sounds while performing a manual operation, the initialization was not completed properly Repeat all of the above procedures.
- REAR POWER SEAT INITIALIZATION NOTE: The position sensor initialization must be performed if one of the following occurs.
- Position control ECU is replaced.
- Rear seat adjuster is replaced.
- Initialization cancel operation is performed.
- Power seat motor for the rear right side seat is operated when D/C CUT1 fuse or D MPX-B 1 fuse has an open circuit.
- Power seat motor for the rear left side seat is operated when D/C CUT2 fuse or RR MPX-B 2 fuse has an open circuit.
- Power seat motor inspection is performed.
HINT:
The initialization is only performed for the seat selected with the left / right selection switch
- Initialization cancel operation
- Turn the power switch ON (IG).
- Press the rear power seat switch upper lumbar switch rearward 3 times.
- Within 10 seconds of the above operation, begin the following operation: perform the downward headrest operation and forward slide operation simultaneously for 10 seconds or more. This will cancel the initialization (buzzer sounds for 0.5 seconds)
- Initialization operation
HINT:
*: for Ottoman
- Perform the initialization cancel operation.
- Use the slide operation to move the rear power seat to the rearmost lock position
HINT:
While performing the slide operation, the buzzer sounds
- Use the reclining* operation to move the rear power seat to the rearmost lock position (buzzer sounds for 0.1 seconds).
- Use the Ottoman* operation to move the rear power seat to the lowermost lock position (buzzer sounds for 0.1 seconds).
- Use the upper lumbar operation to move the upper seatback to the rearmost lock position (buzzer sounds for 0.5 seconds). The initialization is complete.
- Operate the power seat switch and check that the seat slides forward and rearward and that the beeping sound is not emitted.
HINT.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- After performing all of the procedures above, if the buzzer sounds while performing a manual operation, perform the front power seat initialization for the front passenger seat*.
- After performing all of the procedures above, if the buzzer sounds while performing a manual operation, the initialization was not completed properly. Repeat all of the above procedures.
- RESET POWER TRUNK LID SYSTEM NOTE: Perform initialization of the power trunk lid system (power trunk lid control ECU initialization) if one of the following is performed: 1) The negative (-) battery cable is disconnected; 2) a wire harness, the luggage closer motor (power trunk lid control ECU) or luggage compartment door closer is replaced or removed/installed; or 3) the RR MPX-B1 fuse is replaced or removed/installed. If initialization is not performed, the power trunk lid system will not operate.
- Completely close the luggage compartment door by hand once.
HINT:
- It is not necessary to perform initialization if the negative (-) battery cable is disconnected while the luggage compartment door is closed.
- If the power trunk lid system does not operate and/or the luggage compartment door does not open, disconnect the negative (-) battery cable. Then wait 10 seconds, reconnect the cable and perform initialization of the power trunk lid system again
- Completely close the luggage compartment door by hand once.
- RESET REAR DOOR SUNSHADE SYSTEM NOTE: The rear curtain position reset operation must be performed when one of the following occurs: 1) battery removal and installation; 2) ECU reset; or 3) jam protection related detachment.
- Turn the power switch ON (IG).
- Push the front or rear switch's rear door sunshade switch.
HINT:
The motor must be moved in the lowering direction
- Push the front or rear switch's rear door sunshade switch
HINT:
Make sure that the rear curtain raises.
- RESET REAR DOOR SUNSHADE POSITION AFTER DETACHMENT NOTE:
- If the curtain is operating and detaches as a result of the jam protection function, the motor must be operated in the raise direction in order to return it to normal.
- If the motor is not returned to normal, the cover may not close properly during the lowering operation.
- After the rear curtain stops at the fully raised position, continue holding the switch for 5 seconds. Stopped → Raising → Stopped at fully raised position → 5 seconds.
- INITIALIZE SLIDING ROOF DRIVE GEAR NOTE:
- When the sliding roof glass is replaced or removed and installed, or the drive gear assembly is replaced, the sliding roof drive gear requires initialization (pulse sensor initial position setting), as the glass position cannot be determined. If initialization is not performed, the AUTO slide open and close / tilt up and down function may not operate, or the sliding roof may move in reverse or become misaligned.
- During initialization, do not apply a physical shock, such as opening/closing a door or driving the vehicle at 5 km/h (3.10 mph) or more, to the vehicle and do not perform the following electrical operations:
- Starting the hybrid control system (cranking the engine)
- Turning the power switch from ON (IG) to OFF
- Operating the power window switches
- Operating the window defogger switch
- Operating the blower switch
- Locking/Unlocking the door
- Operating the headlight dimmer switch
HINT
When the cable is disconnected and reconnected to the negative (-) battery terminal or the drive gear connector is disconnected and reconnected, the sliding roof drive gear (pulse sensor initial position setting) initialization is not necessary
- Perform initialization according to the table below.SLIDING ROOF PROCEDURES
Condition of Sliding Roof Proceed to AUTO slide open and close / tilt up and down function does not operate Procedure A Sliding roof moves in reverse direction during tilt down operation Procedure B Sliding roof moves in reverse direction during slide close operation Procedure C - Procedure A
- Turn the power switch ON (IG).
- Close the sliding roof to the fully closed position.
- Press and hold the TILT UP switch to perform the following operations: tilt up → approximately 1 second pause → tilt down → slide open → slide close.NOTE: Make sure not to release the switch during the initialization. If the switch is released, perform the initialization again.
- The initialization is completed.
- Procedure B
- Turn the power switch ON (IG)
- Press the TILT UP switch until the sliding roof stops.
HINT:
If the glass becomes misaligned or does not fully tilt up, perform the following operations.
- Operate the SLIDE CLOSE switch until the sliding roof stops moving.
- Operate the TILT UP switch until the sliding roof stops moving, then proceed to the next step
- Release the switch
- Press the TILT UP switch for 10 seconds or more to perform the following operations: tilt up → approximately 1 second pause → tilt down → slide open → slide close.NOTE: Make sure not to release the switch during the initialization. If the switch is released, perform the initialization again.
- The initialization is completed.
- Procedure C
- Turn the power switch ON (IG)
- Press and hold the SLIDE CLOSE switch to perform the following operations. slide close → move in reverse direction → 10 second pause → slide closeNOTE: Make sure not to release the switch during the initialization. If the switch is released, perform the initialization again.
- After the sliding roof stops in the fully closed position, release the switch.
- Perform procedure A.
- Procedure A