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Charging System: Generator: Removal

  1. REMOVE ENGINE ROOM SIDE COVER LH  (See REMOVAL )
  2. REMOVE ENGINE ROOM SIDE COVER RH  (See REMOVAL )
  3. REMOVE UPPER RADIATOR SUPPORT SEAL  (See REMOVAL )
  4. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:
    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
    • w/ Navigation System:

    After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.

  6. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH  (See REMOVAL )
  7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH  (See REMOVAL )
  8. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY  (See REMOVAL )
  9. REMOVE FAN AND GENERATOR V BELT  (See REMOVAL )
  10. REMOVE FRONT FENDER APRON SEAL FRONT RH  (See REMOVAL )
  11. REMOVE AIR CLEANER HOSE ASSEMBLY  (See REMOVAL )
  12. REMOVE AIR CLEANER ASSEMBLY  (See REMOVAL )
  13. DISCONNECT VANE PUMP ASSEMBLY  (See REMOVAL )
  14. DISCONNECT OIL COOLER PIPE ASSEMBLY  (See INSPECTION )
  15. REMOVE GENERATOR ASSEMBLY 
    1. Disconnect the generator connector.
    2. Remove the terminal cap and nut, and disconnect the generator wire.
    3. Remove the bolt and wire harness bracket from the generator.
      Fig 1: Locating Wire Harness Bracket Bolt From Generator
      G05639294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 3 bolts, nut and generator.
    Fig 2: Locating Generator Bolts And Nut
    G05639295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002