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Automatic Transmission Unit: Disassembly

  1. REMOVE TRANSMISSION CASE COVER UPPER 
    1. Remove the 2 bolts and transmission case cover.
  2. REMOVE TRANSMISSION CONTROL SHAFT LEVER RH 
    1. Remove the nut and transmission control shaft lever.
      Fig 1: Locating Transmission Control Shaft Lever Nut
      G05289842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Using a screwdriver, unstake the lock washer.
    2. Remove the nut and lock washer.
    3. Remove the bolt and park/neutral position switch.
      Fig 2: Locating Bolt And Park/Neutral Position Switch
      G05289843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL COOLER TUBE UNION 
    1. Remove the 2 oil cooler tube unions.
    2. Remove the O-rings from the unions.
      Fig 3: Removing Oil Cooler Tube Unions
      G05289844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE TRANSMISSION REVOLUTION SENSOR 
    1. Remove the 2 bolts and 2 sensors.
    2. Remove the O-ring from each sensor.
      Fig 4: Locating Transmission Revolution Sensors And Bolts
      G05289845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE AUTOMATIC TRANSMISSION BREATHER TUBE 
    1. Remove the 2 bolts and breather tube.
      Fig 5: Locating Bolts And Breather Tube
      G05839321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE AUTOMATIC TRANSMISSION HOUSING 
    1. Remove the 10 bolts.
    2. Remove the transmission housing.
      Fig 6: Locating Transmission Housing Bolts
      G05289847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE AUTOMATIC TRANSMISSION FLANGE YOKE ASSEMBLY 
    1. Using SST and a hammer, loosen the staked part of the nut.

      SST 09930-00010 

      Fig 7: Loosening Staked Part Of Nut
      G05289848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a 30 mm socket wrench, remove the nut.

      SST 09330-00021, 09950-30012 (09955-03040) 

    3. Remove SST.
    4. Tap the output flange with a plastic-faced hammer to remove it.
      Fig 8: Removing Nut
      G05289849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the oil seal from the flange yoke.
      Fig 9: Identifying Oil Seal
      G05289850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE EXTENSION HOUSING SUB-ASSEMBLY 
    1. Remove the 6 bolts.
      Fig 10: Locating Extension Housing Bolts
      G05289851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, pry out the extension housing.
      Fig 11: Prying Out Extension Housing
      G05289852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a snap ring expander, remove the snap ring.
    4. Remove the thrust needle roller bearing and the 2 bearing races.
      Fig 12: Removing Snap Ring
      G04963498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE REAR COVER SLEEVE 
    1. Remove the 2 washers and cover sleeve.
  11. REMOVE TRANSMISSION CASE ADAPTOR RADIAL BALL BEARING 
    1. Remove the transmission case adaptor radial ball bearing from the extension housing.
      Fig 13: Identifying Washers And Cover Sleeve
      G05289854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL 
    1. Using a screwdriver, pry out the oil seal.
      Fig 14: Prying Out Oil Seal
      G05289855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. FIX AUTOMATIC TRANSMISSION CASE SUB-ASSEMBLY 
    1. Install the transmission case on the overhaul attachment.
  14. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY 
    NOTE: Do not turn the transmission over as this will contaminate the valve body with foreign matter located at the bottom of the pan.
    1. Remove the overflow plug and gasket.
      Fig 15: Installing Transmission Case On Overhaul Attachment
      G05289856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the drain plug and gasket.
    3. Remove the 20 bolts, oil pan and gasket.
    4. Examine the particles in the pan.
      1. Remove the magnets from the oil pan. Use the removed magnets to collect any steel chips. Look carefully at the chips and particles in the pan and on the magnet to anticipate the type of wear which might be found in the transmission. Steel (magnetic): bearing, gear and plate wear Brass (non-magnetic): bush wear
        Fig 16: Removing Magnets
        G04831117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Turn over the transmission.
    2. Remove the 4 bolts and valve body oil strainer from the valve body.
    3. Remove the O-ring from the valve body oil strainer.
      Fig 17: Locating Valve Body Oil Strainer Bolts
      G05289858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE TRANSMISSION WIRE 
    1. Remove the bolt, lock plate and ATF temperature sensor.
      Fig 18: Locating ATF Temperature Sensor
      G05289664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and disconnect the 2 clamps.
      Fig 19: Locating Transmission Wire Clamp And Bolts
      G05289665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the 9 connectors from the solenoid valves.
    4. Disconnect the transmission wire connector.
      Fig 20: Locating Solenoid Valves Connectors
      G05289666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the bolt and pull out the transmission wire.
      Fig 21: Locating Case Bolt
      G04963504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the O-ring from the transmission wire.
      Fig 22: Identifying Transmission Wire O Ring
      G05289668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Remove the bolt, detent spring cover and detent spring.
      Fig 23: Identifying Detent Spring Cover And Detent Spring With Bolt
      G05289864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 20 bolts.
    3. Remove the valve body.
      Fig 24: Locating Valve Body Bolts
      G05288236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE TRANSMISSION CASE GASKET 
    1. Remove the 3 transmission case gaskets.
      Fig 25: Identifying Transaxle Case Gaskets
      G04963506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE BRAKE DRUM GASKET 
    1. Remove the 3 brake drum gaskets.
      Fig 26: Identifying Brake Drum Gaskets
      G04963507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE CHECK BALL BODY 
    1. Remove the check ball body and spring.
      Fig 27: Identifying Check Ball Body And Spring
      G05289868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE C-2 ACCUMULATOR PISTON 
    1. While blowing compressed air into the oil hole, remove the C-2 accumulator piston and spring.
    2. Remove the 2 O-rings from the piston.
      NOTE: The C-3 and B-3 accumulator pistons may jump out.
      Fig 28: Applying Compressed Air To Oil Hole
      G04963509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE B-3 ACCUMULATOR PISTON 
    1. While blowing compressed air into the oil hole, remove the B-3 accumulator piston and spring.
    2. Remove the 2 O-rings from the piston.
      NOTE: The C-3 accumulator piston may jump out.
  23. REMOVE C-3 ACCUMULATOR PISTON 
    1. While blowing compressed air into the oil hole, remove the C-3 accumulator piston and 2 springs.
    2. Remove the 2 O-rings from the piston.
      Fig 29: Applying Compressed Air To Oil Hole
      G04963511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE B-1 ACCUMULATOR VALVE 
    1. Remove the B-1 accumulator valve and 2 springs.
      Fig 30: Identifying Accumulator Valve And Springs
      G04963512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 3 bolts and parking lock pawl bracket.
      Fig 31: Locating Parking Lock Pawl Bracket Bolts
      G05289872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Disconnect the parking lock rod from the manual valve lever.
      Fig 32: Identifying Parking Lock Rod
      G05289873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE PARKING LOCK PAWL SHAFT 
    1. Pull out the parking lock pawl shaft from the front side, then remove the lock pawl and spring.
    2. Remove the E-ring from the shaft.
      Fig 33: Identifying Parking Lock Pawl Shaft E-Ring
      G05289874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a hammer and screwdriver, cut off the spacer and remove it from the shaft.
      Fig 34: Cutting Off Spacer
      G05289875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch and hammer, drive out the spring pin.

      HINT:

      Slowly drive out the spring pin so that it does not fall into the transmission case.

    3. Pull the manual valve lever shaft out through the case, and remove the manual valve lever.
      Fig 35: Driving Out Spring Pin
      G05289876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, pry out the 2 oil seals.
      Fig 36: Prying Out Oil Seals
      G05289877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 10 bolts from the transmission case.
      Fig 37: Locating Transmission Case Bolts
      G05289878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver with its tip wrapped with tape, pull out the oil pump.
      NOTE: Do not damage the oil pump.
      Fig 38: Pulling Out Oil Pump
      G05289879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the thrust bearing race from the oil pump.
    4. Remove the O-ring from the oil pump.
      Fig 39: Identifying Thrust Bearing Race
      G05289880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE CLUTCH DRUM AND INPUT SHAFT 
    1. Remove the clutch drum and input shaft from the transmission case.
      Fig 40: Removing Clutch Drum And Input Shaft
      G05289881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the clutch drum thrust washer, 2 thrust needle roller bearings and bearing race.
  32. INSPECT NO. 2 1-WAY CLUTCH ASSEMBLY (See  INSPECTION   ) 
    Fig 41: Identifying Clutch Drum Thrust Washer, Thrust Needle Roller Bearings And Bearing Race
    G05289882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE NO. 2 1-WAY CLUTCH ASSEMBLY 
    1. Remove the 1-way clutch and clutch drum thrust washer from the clutch drum and input shaft.
      Fig 42: Identifying 1-Way Clutch And Clutch Drum Thrust Washer
      G05289883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE NO. 3 BRAKE SNAP RING 
    1. Using a screwdriver, remove the brake snap ring from the transmission case.
      Fig 43: Removing Brake Snap Ring
      G05289884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE 2ND BRAKE DISC SET 
    1. Remove the flange, 4 discs, 4 plates and cushion plate from the transmission case.
  36. INSPECT 2ND BRAKE DISC SET (See  INSPECTION   ) 
    Fig 44: Identifying Flange And Cushion Plate
    G04963526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE 2ND BRAKE PISTON HOLE SNAP RING 
    1. Using SST, remove the snap ring.

      SST 09350-30020 (09350-07060) 

      Fig 45: Removing 2nd Brake Piston Hole Snap Ring
      G05289886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE 1-WAY CLUTCH ASSEMBLY 
    1. Remove the 1-way clutch and planetary carrier thrust washer from the transmission case.
      Fig 46: Identifying 1-Way Clutch And Planetary Carrier Thrust Washer
      G05289887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE 2ND BRAKE CYLINDER 
    1. Remove the brake cylinder from the transmission case.
      Fig 47: Identifying 2nd Brake Cylinder
      G05289888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE 2ND BRAKE PISTON 
    1. Using SST and a press, compress the return spring and remove the brake piston snap ring.

      SST 09351-40010 (09351-04060, 09351-04070) 

    2. Remove the brake piston return spring.
      Fig 48: Removing Brake Piston Snap Ring
      G04963530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Hold the 2nd brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.
      Fig 49: Applying Compressed Air To 2nd Brake Cylinder
      G04963531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 O-rings from the 2nd brake piston.
  41. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 50: Identifying 2nd Brake Piston O-Rings
    G04963532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Remove the front planetary gear and 1-way clutch inner race from the transmission case.
      Fig 51: Identifying Front Planetary Gear Assembly And 1 -Way Clutch Inner Race
      G04963613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing, thrust bearing race and planetary carrier thrust washer from the transmission case.
  43. INSPECT FRONT PLANETARY GEAR ASSEMBLY (See  INSPECTION   ) 
  44. INSPECT 1-WAY CLUTCH ASSEMBLY (See  INSPECTION   ) 
    Fig 52: Identifying Thrust Needle Roller Bearing, Thrust Bearing Race And Planetary Carrier Thrust Washer
    G05289893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE FRONT PLANETARY RING GEAR 
    1. Remove the front planetary ring gear from the transmission case.
      Fig 53: Identifying Front Planetary Ring Gear
      G05289894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE CENTER PLANETARY RING GEAR 
    1. Using a screwdriver, remove the snap ring.
      Fig 54: Removing Center Planetary Ring Gear
      G05289895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the center planetary ring gear and front planetary ring gear flange from the front planetary ring gear.
    3. Remove the thrust needle roller bearing from the front planetary ring gear flange.
      Fig 55: Identifying Center Planetary Ring Gear And Front Planetary Ring Gear Flange
      G05289896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE NO. 1 BRAKE DISC 
    1. Remove the flange, 3 discs and 3 plates from the transmission case.
  48. INSPECT NO. 1 BRAKE DISC (See  INSPECTION   ) 
    Fig 56: Identifying Flange, Discs And Plates
    G04963538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE BRAKE PISTON RETURN SPRING SNAP RING 
    1. Using a screwdriver, remove the brake piston return spring snap ring from the transmission case.
      Fig 57: Removing Brake Piston Return Spring Snap Ring
      G04963539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Remove the brake piston return spring and brake piston with the brake cylinder from the transmission case.
  51. INSPECT BRAKE PISTON RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 58: Identifying Brake Piston Return Spring
    G04963540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE NO. 1 BRAKE PISTON 
    1. Hold the No. 1 brake cylinder and apply compressed air (392 kPa, 4 kgf/cm2 , 57 psi) to the brake cylinder to remove the brake piston.

      HINT:

      If the piston does not pop out when applying compressed air, lift the piston out with needle-nose pliers.

    2. Remove the 2 O-rings from the brake piston.
      Fig 59: Applying Compressed Air To Transmission Case
      G04963541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE NO. 2 BRAKE DISC 
    1. Using a screwdriver, remove the brake snap ring from the transmission case.
      Fig 60: Removing Brake Snap Ring
      G04963542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 flanges, brake piston return spring, 4 discs and 3 plates from the transmission case.
  54. INSPECT NO. 2 BRAKE DISC (See  INSPECTION   ) 
  55. INSPECT NO. 2 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 61: Identifying Flanges, Brake Piston Return Spring, Discs And Plates
    G05289902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE NO. 2 BRAKE PISTON 
    1. Hold the brake piston and apply compressed air (392 kPa, 4 kgf/cm2 , 57 psi) to the transmission case to remove the brake piston with the cylinder.

      HINT:

      If the piston does not pop out when applying compressed air, lift the piston out with needle-nose pliers.

    2. Remove the piston from the cylinder.
    3. Remove the 2 O-rings from the No. 2 brake piston.
      Fig 62: Applying Compressed Air To Transmission Case
      G04963544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE CENTER PLANETARY GEAR ASSEMBLY 
    1. Remove the center planetary gear, planetary sun gear and No. 4 thrust bearing race from the transmission case.
  58. INSPECT CENTER PLANETARY GEAR ASSEMBLY (See  INSPECTION   ) 
    Fig 63: Identifying Center Planetary Gear, Planetary Sun Gear And No. 4 Thrust Bearing Race
    G05289904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE INTERMEDIATE SHAFT 
    1. Using SST, remove the snap ring from the transmission case.

      SST 09350-30020 (09350-07060) 

      Fig 64: Removing Snap Ring
      G05289905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the intermediate shaft with the No. 3 1-way clutch assembly from the transmission case.
  60. INSPECT NO. 3 1-WAY CLUTCH ASSEMBLY (See  INSPECTION   ) 
    Fig 65: Removing Intermediate Shaft
    G04963547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE NO. 3 1-WAY CLUTCH ASSEMBLY 
    1. Remove the 1-way clutch and 1-way clutch inner race from the intermediate shaft.
      Fig 66: Identifying No. 3 1-Way Clutch Assembly
      G04963548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY 
    1. Remove the No. 8 thrust bearing race, thrust needle roller bearing, No. 7 thrust bearing race and planetary ring gear flange from the intermediate shaft.
  63. INSPECT REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY (See  INSPECTION   ) 
  64. INSPECT INTERMEDIATE SHAFT (See  INSPECTION   ) 
    Fig 67: Identifying No. 8 Thrust Bearing Race, Thrust Needle Roller Bearing, No. 7 Thrust Bearing Race
    G04963597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE BRAKE PLATE STOPPER SPRING 
    1. Remove the brake plate stopper spring from the transmission case.
      Fig 68: Locating Brake Plate Stopper Spring
      G04963550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE NO. 4 BRAKE DISC 
    1. Remove the sleeve, 4 plates, 4 discs and flange from the transmission case.
  67. INSPECT NO. 4 BRAKE DISC (See  INSPECTION   ) 
    Fig 69: Identifying Sleeve, Plates, Discs And Flange
    G05839385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Remove the rear planetary gear from the transmission case.
      Fig 70: Identifying Rear Planetary Gear
      G05289911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 thrust needle roller bearings from the rear planetary gear.
      Fig 71: Identifying Thrust Needle Roller Bearings
      G05289912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No. 9 thrust bearing race from the transmission case.
  69. INSPECT REAR PLANETARY GEAR ASSEMBLY (See  INSPECTION   ) 
    Fig 72: Installing No. 9 Thrust Bearing Race
    G05289913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the 1st and reverse brake return spring and compress the brake return spring.

      SST 09350-30020 (09350-07050) 

    2. Using SST, remove the snap ring.

      SST 09350-30020 (09350-07070) 

    3. Remove the brake return spring.
  71. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 73: Compressing Brake Return Spring
    G05289914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE 1ST AND REVERSE BRAKE PISTON 
    1. Hold the 1st and reverse brake piston and apply compressed air (392 kPa, 4 kgf/cm2 , 57 psi) to the transmission case to remove the brake piston.

      HINT:

      If the piston does not pop out when applying compressed air, lift the piston out with needle-nose pliers.

    2. Remove the brake apply tube from the piston.
    3. Remove the O-ring from the brake piston.
      Fig 74: Applying Compressed To Transmission Case
      G05289915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. REMOVE BRAKE REACTION SLEEVE 
    1. Using SST, remove the reaction sleeve.

      SST 09350-30020 (09350-07080) 

    2. Remove the 2 O-rings from the reaction sleeve.
      Fig 75: Removing Reaction Sleeve
      G04963557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. REMOVE NO. 4 BRAKE PISTON 
    1. Using SST, remove the brake piston.

      SST 09350-30020 (09350-07080) 

    2. Remove the 2 O-rings from the brake piston.
      Fig 76: Removing Brake Piston
      G04965129Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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