Fuel Tank: Installation: Installation

1. Install the No. 1 fuel tank protector to the fuel tank assembly.
   Fig 1: Identifying No. 2 Fuel Tank Protector

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1. Install 11 new fuel tank cushions as shown in the illustration.
   Fig 2: Identifying Fuel Tank Cushions

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1. Install the fuel tank vent hose with the clip.
   Fig 3: Identifying Fuel Tank Vent Hose

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1. Install the fuel tank to filler pipe hose to the fuel tank assembly with the clamp.
   Fig 4: Identifying Fuel Tank To Filler Pipe Hose From Fuel Tank

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1. Install the 2 tank bracket retainer sub-assemblies.
   Fig 5: Identifying Tank Bracket Retainer Sub-Assemblies

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2. Install the edge protector with the 2 clamps.
   Fig 6: Identifying Edge Protector Clamps

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3. Install a fuel tank main tube and fuel tank return vent tube with the clamp.
   Fig 7: Identifying Fuel Tank Main Tube And Fuel Tank Return Vent Tube

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1. Install a new gasket to the No. 1 fuel tank breather tube sub-assembly.
2. Install the No. 1 fuel tank breather tube sub-assembly with the 4 bolts.
   Fig 8: Identifying Fuel Tank Breather Tube Bolts

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   Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) 

1. Set the fuel tank assembly onto an engine lifter.
2. Raise the engine lifter so that the No. 1 fuel tank breather tube sub-assembly can be connected. Connect the hose.
   Fig 9: Installing Fuel Tank Breather Tube

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   NOTE:

   Slowly raise the lifter so as to not drop the fuel tank assembly.

3. Install the fuel tank assembly with the fuel tank bands and 4 bolts.
   Fig 10: Identifying Fuel Tank Bands Bolts

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   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

1. Connect the fuel tank vent hose with the clamp.

1. Connect the fuel tank to filler pipe hose with the clamp.
   Fig 11: Connecting Fuel Tank To Filler Pipe Hose With Clamp

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1. Connect the fuel tank main tube (RH side).
   Fig 12: Connecting Fuel Tank Main Tube (RH Side)

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   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      NOTE:

      • Check for damage or foreign matter on the connected part.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
2. Connect the fuel tank return vent tube.
   Fig 13: Connecting Fuel Tank Return Vent Tube

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   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      NOTE:

      • Check for damage or foreign matter on the connected part.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
3. Connect the fuel tank main tube (LH side).
   Fig 14: Connecting Fuel Tank Main Tube (LH Side)

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   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      NOTE:

      • Check for damage or foreign matter on the connected part.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

1. Install the bolt, loosen the grommet then install No. 3 fuel tank protector.
   Fig 15: Identifying Fuel Tank Protector Bolt

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   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

2. Install the bolt, loosen the grommet then install No. 4 fuel tank protector.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Connect the 4 clamps.
   Fig 16: Identifying Parking Brake Cable Assemblies, Clamps, & Bolts

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4. Connect the 2 parking brake cable assemblies with the 4 bolts.

   Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

   for bolt A

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

   for bolt B

HINT: 

Refer to INSTALLATION - Step 1 .

HINT: 

Refer to INSTALLATION .

HINT: 

Use the same procedure as for the No. 2 differential support protector.

1. Install the fuel sender gauge to the fuel tank with the 5 bolts.
   Fig 17: Identifying Fuel Sender Gauge Bolts

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   Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) 

   NOTE:

   Be careful not to bend the arm of the fuel sender gauge.

2. Connect the fuel sender gauge connector.
   Fig 18: Identifying Fuel Sender Gauge Connector

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1. Install the service hole cover with new butyl tape.
   Fig 19: Identifying Rear Floor Service Hole Cover

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