Brake Actuator: Removal: Removal

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE FRONT WHEEL
DRAIN BRAKE FLUID
NOTE:
If brake fluid leaks onto any painted surface, wash or remove it completely.
REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY
HINT:

Refer to the instructions for Removal of the brake master cylinder sub-assembly. Refer to REMOVAL .
REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET
1. Release the lock lever and disconnect the brake actuator connector.
  
  Fig 1: Disconnecting Brake Actuator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly with bracket.
  
  Fig 2: Disconnecting Brake Lines From Brake Actuator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Use tags or make a memo to identify the places to reconnect.
  
  Fig 3: Identifying Hose Reconnection Locations
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  - *1: To Front Wheel Cylinder RH
  - *2: To Front Wheel Cylinder LH
  - *3: To Rear Wheel Cylinder RH
  - *4: To Rear Wheel Cylinder LH
  - *5: From 1st of master cylinder
  - *6: From 2nd of master cylinder
4. Remove the vacuum hose and clip from the check valve.
  
  Fig 4: Identifying Vacuum Hose & Clip At Check Valve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the No. 1 front brake line and No. 1 rear brake line from the clamp.
  NOTE:
  Do not damage the brake lines and clamp.
  
  Fig 5: Identifying Brake Lines & Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Remove the 2 bolts, nut and brake actuator assembly with bracket from the body.
  
  Fig 6: Identifying Brake Actuator Assembly, Bolts, & Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove the brake actuator assembly with bracket.
  
  Fig 7: View Of Removing Brake Actuator Assembly With Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not damage the brake lines.
REMOVE BRAKE ACTUATOR ASSEMBLY
1. Remove the 3 bolts and brake actuator assembly.
  
  Fig 8: Identifying Brake Actuator Assembly & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY
1. Remove the 3 brake actuator bolt colors and 3 brake actuator bolt case cushions from the brake actuator bracket assembly.
  
  Fig 9: Identifying Brake Actuator Bracket Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002