Installation [10/2017 - ]: Procedure
- INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
HINT:
Perform "Inspection After Repairs" after replacing the throttle body with motor assembly.
Refer to INITIALIZATION [10/2017 - 09/2018] , or refer to INITIALIZATION [09/2018 - 10/2020] , or refer to INITIALIZATION [10/2020 - 10/2023] , or refer to INITIALIZATION [10/2023 - ]
- Install a new gasket to the intake air surge tank assembly with the protrusion of the gasket oriented as shown in the illustration.
*a Protrusion *b Groove - Connect the water by-pass hose to the throttle body with motor assembly and slide the clip to secure the hose.
- Connect the No. 4 water by-pass hose to the throttle body with motor assembly and slide the clip to secure the hose.
- Install the throttle body with motor assembly to the intake air surge tank assembly with the 4 bolts.
Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)
- Connect the throttle body with motor assembly connector.
- Install a new gasket to the intake air surge tank assembly with the protrusion of the gasket oriented as shown in the illustration.
- INSTALL THROTTLE BODY BRACKET NOTE:
Do not apply oil to the bolts as listed below:
Oil Application Prohibited Bolt Bolt for Intake Air Surge Tank Assembly and Cylinder head cover sub-assembly - Install the throttle body bracket with the 2 bolts.
Torque: 21 N.m (214 kgf/cm, 15 ft.lbf)
- Install the throttle body bracket with the 2 bolts.
- CONNECT NO. 3 WATER BY-PASS HOSE ASSEMBLY
- Connect the No. 3 water by-pass hose assembly with the nut.
Torque: 21 N.m (214 kgf/cm, 15 ft.lbf)
- Attach the 4 clamps to connect the motor cable and generator cable.
- Connect the No. 3 water by-pass hose assembly with the nut.
- INSTALL AIR CLEANER WITH AIR CLEANER HOSE
- Connect the air cleaner with air cleaner hose to the throttle body with motor assembly.
*a Protrusion *b Groove NOTE:Fit the protrusion on the air cleaner hose assembly into the hole of the hose clamp on the throttle body with motor assembly side.
- Insert the 3 air cleaner with air cleaner hose pins into the air cleaner support.
- Tighten the hose clamp.
Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf)
- Attach the clamp to the air cleaner with air cleaner hose.
- Attach the wire harness clamp.
- Connect the mass air flow meter sub-assembly connector.
- Connect the air cleaner with air cleaner hose to the throttle body with motor assembly.
- INSTALL NO. 1 AIR CLEANER INLET
- Install the No. 1 air cleaner inlet to the air cleaner with air cleaner hose and insert the pin into the air cleaner support.
- CONNECT NO. 2 PCV HOSE
- Connect the No. 2 PCV hose to the cylinder head cover sub-assembly and slide the clip to secure the hose.
- ADD ENGINE COOLANT
Refer to REPLACEMENT [10/2017 - 10/2023] , or refer to REPLACEMENT [10/2023 - ]
- INSPECT FOR COOLANT LEAK
Refer to REPLACEMENT [10/2017 - 10/2023] , or refer to REPLACEMENT [10/2023 - ]
- INSTALL RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY RH
Refer to PROCEDURE - Step 41 [10/2017 - 10/2023] , or refer to PROCEDURE - Step 29 [10/2023 - ]
- INSTALL LOWER RADIATOR AIR DEFLECTOR
Refer to PROCEDURE - Step 43 [10/2017 - 10/2023] , or refer to PROCEDURE - Step 31 [10/2023 - ]
- INSTALL UPPER RADIATOR SUPPORT SEAL
Refer to PROCEDURE - Step 44 [10/2017 - 10/2023] , or refer to PROCEDURE - Step 32 [10/2023 - ]
- INSTALL RADIATOR COVER PLATE
Refer to PROCEDURE - Step 45 [10/2017 - 10/2023] , or refer to PROCEDURE - Step 33 [10/2023 - ]
- INSTALL V-BANK COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 151 [10/2017 - 09/2018] , or refer to PROCEDURE - Step 151 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 150 [10/2020 - 10/2023] , or refer to PROCEDURE - Step 121 [10/2023 - ]