Intermediate Clutch Cylinder: Assembly

Clean and inspect the intermediate clutch cylinder. Install the intermediate clutch piston inner seal.

Fig 1: Installing Intermediate Clutch Piston Inner Seal

Courtesy of FORD MOTOR CO.

NOTE: Lightly coat all the seals and surfaces with petroleum jelly.

Fig 2: Installing Intermediate Clutch Piston

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Fig 3: Installing Intermediate Clutch Support & Spring

Courtesy of FORD MOTOR CO.

Fig 4: Installing Piston Seal Protector

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Fig 5: Installing Intermediate Clutch Balance Piston & Seal Assembly

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CAUTION: Do not fully compress the intermediate clutch spring retainer.

Compress the intermediate clutch return spring using the special tool. Install the snap ring using snap ring pliers.

Fig 6: Installing Snap Ring

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Install the intermediate clutch pack.
1. Install the wave spring.
2. Install the clutch pack.
3. Install the pressure plate.
4. Install the snap ring.

Fig 7: Installing Intermediate Clutch Pack

Courtesy of FORD MOTOR CO.

Using the special tools, measure the clearance between the retaining ring and the clutch cylinder lip.

Fig 8: Measuring Intermediate Clutch Pack Clearance

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If the clearance is not within specification selective retaining rings are available. Check the clearance after installing the correct selective retaining ring.

Fig 9: Selective Retaining Ring

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