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Sun and Shell Assembly - Assembly: Assembly

  1. Install the direct one-way clutch assembly.
    1. Install the No. 7 thrust washer.
    2. Install the direct one-way clutch assembly.
    2. Fig 1: Install Direct One-Way Clutch Assembly
    G01820237Courtesy of FORD MOTOR CO.
    NOTE: Lightly coat the O-rings with petroleum jelly.
  2. Install new O-rings.
    3. Fig 2: Installing O-Rings
    G01820238Courtesy of FORD MOTOR CO.
  3. Install the forward clutch assembly.
    4. Fig 3: Installing Forward Clutch Assembly
    G01820239Courtesy of FORD MOTOR CO.
    NOTE: The spring retainer assembly contains both oval and circular holes. Make sure that the washer tabs lock into the oval holes.
  4. Install the No. 6 rear clutch sun gear thrust washer.
    5. Fig 4: Installing Rear Clutch Sun Gear Thrust Washer
    G01820240Courtesy of FORD MOTOR CO.
  5. Install the overdrive drum.
    6. Fig 5: Installing Overdrive Drum
    G01820241Courtesy of FORD MOTOR CO.
    NOTE: The lip on the bearing goes over the hub.
  6. Using petroleum jelly to hold the parts in place install the No. 10 thrust bearing.
    7. Fig 6: Installing Thrust Bearing
    G01820242Courtesy of FORD MOTOR CO.
  7. Install the rear clutch hub and the No. 10 thrust bearing.
    8. Fig 7: Installing Rear Clutch Hub
    G01820243Courtesy of FORD MOTOR CO.
    NOTE: The lip on the bearing goes down over the hub.
  8. Install the No. 11 thrust bearing.
    9. Fig 8: Installing Thrust Bearing
    G01820244Courtesy of FORD MOTOR CO.
  9. Install the front sun shell.
Fig 9: Installing Front Sun Shell
G01820245Courtesy of FORD MOTOR CO.
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