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Communication Circuit Wiring Repair

Fig 1: Special Tool(s)
G02166057Courtesy of FORD MOTOR CO.
  1. Disconnect the battery ground cable.
  2. Strip the wires.
    Fig 2: Striping Wires
    G02166058Courtesy of FORD MOTOR CO.
  3. NOTE: Use rosin core mildly activated (RMA) solder, not acid core solder.
    Fig 3: Soldering Wires
    G02166059Courtesy of FORD MOTOR CO.
  4. Solder the wires.
    1. Install the heat shrink tube.
    2. Twist the wires together.
    3. Solder the wires together.
  5. NOTE: Wait for the solder to cool before moving the wires.
    Fig 4: Bending Wires
    G02166060Courtesy of FORD MOTOR CO.
  6. Bend the wires back in a straight line.
  7. Position the heat shrink tube over the wire repair.
    • Overlap the heat shrink tube on both wires.
    Fig 5: Positioning Heat Shrink Tubing
    G02166061Courtesy of FORD MOTOR CO.
  8. Use Heat Gun to heat the repaired area until adhesive flows out both ends of the heat shrink tube.
    Fig 6: Shrinking Heat Shrink Tubing
    G02166062Courtesy of FORD MOTOR CO.
  9. Reconnect the battery ground cable.