Technical Service Bulletins

A/C Compressor
- Chirp Noise From FEAD Area When A/C Compressor Engages (05-20-9)
- Climate Control - A/C Service Tech Tips (02-20-8)
- 4.6L - Front End Accessory Drive Belt Slips Off Water Pump Pulley (02-5-4)
Accessories Control Systems
- Loss Of AUTOLOCK And/Or RKE Horn Chirp Confirmation (04-16-12)
- DTC - P1635 And/Or P1639 Present After Powertrain Control Module Pcm Or Instrument Cluster Replacement (02-5-8)
Accessory Drive Belts
- Chirp Noise From FEAD Area When A/C Compressor Engages (05-20-9)
- 4.6L - Front End Accessory Drive Belt Slips Off Water Pump Pulley (02-5-4)
Air Bag, SRS
- RCM Fault Reporting Using DTCS And Bit-Mapped Parameter Identifiers (PIDS) - Service Tips (07-7-8)
- DTC B1342 - Restraint Control Module - Diagnostic Service Tip (04-25-15)
- Air Bag Warning Lamp Illuminated With DTC B2295 Stored (02-13-4)
Anti-Theft Systems
- Keypad Diagnostics - Dealer Installed Accessory (06-15-8)
- Door Locks Inoperative - Fuse 2.30 Opening Intermittently (05-6-7)
- Loss Of AUTOLOCK And/Or RKE Horn Chirp Confirmation (04-16-12)
- Remote Keyless Entry (RKE) - Service Tips (03-18-1)
Automatic Trans
- 4R70W - New Service Part - Number 5 Needle Bearing And Race Kit (03-26-1)
Auxiliary Emission Control Systems
- Malfunction Indicator Lamp (Mil) On With Diagnostic Trouble Code - DTC P0420 And/Or P0430 (05-2-2)
- General Pcm Programming Procedures (04-24-14)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- Streamlined Diagnostic Procedure For DTCS P0401, P0402, P1400 Or P1401 (04-3-1)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- Exhaust - Sulfur Smell Or Rotten Egg Smell From Exhaust (03-6-3)
Body Electrical
- Wiring - Soldering And Crimping Repairs - Service Tips (05-18-7)
Body Interior
- Loss Of AUTOLOCK And/Or RKE Horn Chirp Confirmation (04-16-12)
Brakes Control Systems
- Shift Interlock/STOPLAMPS INOP - Brake Pedal Switch Connector Repair Kit (02-13-6)
Charging Systems
- Stuck High Voltage Charge Cord Information Sheet (G0000127)
- 4.6L - Front End Accessory Drive Belt Slips Off Water Pump Pulley (02-5-4)
Communication Devices
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
Cooling System (Mechanical)
- All Chain Driven Water Pumps (TT003-13)
- Keep The Cooling System Free Of Debris And Corrosion To Prevent Premature Water Pump Failure (TT002-13)
- Heater Core Leakage And Electrolysis (Information Only) (06-21-19)
- Ford Motor Company Position On Engine Coolant Made From Propylene Glycol (96-16-4)
Cruise Control Systems
- Speed Control Diagnostic Tips - SCP (06-8-4)
Engine Control Systems
- WDS Cop Kit Diagnostic Tips - Coil On Plug (Cop) Ignition Systems - Engine Misfire Or Rough Running (05-22-8)
- Malfunction Indicator Lamp (Mil) On With Diagnostic Trouble Code - DTC P0420 And/Or P0430 (05-2-2)
- General Pcm Programming Procedures (04-24-14)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- DTC - P1635 And/Or P1639 Present After Powertrain Control Module Pcm Or Instrument Cluster Replacement (02-5-8)
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
- Diagnostic Trouble Codes DTC P0500, P1502 And/Or U1039 - Sticking Or Binding Ignition Lock Cylinder (01-21-13)
Entertainment Systems
- Rear Window Defroster Grid/Integral Antenna Diagnosis And Repair - Terminal Tab Repair (04-24-5)
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
Exhaust
- Various Vehicles - Catalytic Converter Concern Analysis (22-7009)
- Exhaust - Sulfur Smell Or Rotten Egg Smell From Exhaust (03-6-3)
Exterior Body Panels
- Aluminum Panel Corrosion (17-0062)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- Plastic Bumper/Fascia Parts - Preparation Procedures - Service Tips (03-10-1)
- Sheet Metal - Primed Service Parts - Prep Procedure & MSDS Information (02-5-6)
Exterior Lights
- Inadvertent Disabling Of Brake Shift Interlock (99-13-9)
Frames, Subframes & Crossmembers
- Aluminum Panel Corrosion (17-0062)
- Plastic Bumper/Fascia Parts - Preparation Procedures - Service Tips (03-10-1)
- Sheet Metal - Primed Service Parts - Prep Procedure & MSDS Information (02-5-6)
Fuel System
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
Fuses & Circuit Breakers
- Wiring - Soldering And Crimping Repairs - Service Tips (05-18-7)
- Door Locks Inoperative - Fuse 2.30 Opening Intermittently (05-6-7)
Gauges & Instrument Panels
- DTC - P1635 And/Or P1639 Present After Powertrain Control Module Pcm Or Instrument Cluster Replacement (02-5-8)
Heated Glass/Defoggers
- Rear Window Defroster Grid/Integral Antenna Diagnosis And Repair - Terminal Tab Repair (04-24-5)
HVAC Control Systems
- Heater Core Leakage And Electrolysis (Information Only) (06-21-19)
- Climate Control - A/C Service Tech Tips (02-20-8)
- Climate Control - Repeat Heater Core Failure (01-15-6)
Ignition Switch/Steering Lock
- Diagnostic Trouble Codes DTC P0500, P1502 And/Or U1039 - Sticking Or Binding Ignition Lock Cylinder (01-21-13)
Ignition System
- 4.6L 2V, 5.4L 2V, Or 6.8L 2V - Spark Plug Thread Repair Procedure - Not Covered Under New Vehicle Limited Warranty (07-21-2)
- WDS Cop Kit Diagnostic Tips - Coil On Plug (Cop) Ignition Systems - Engine Misfire Or Rough Running (05-22-8)
Infotainment
- Rear Window Defroster Grid/Integral Antenna Diagnosis And Repair - Terminal Tab Repair (04-24-5)
Interior/Exterior Trim
- DTC - P1635 And/Or P1639 Present After Powertrain Control Module Pcm Or Instrument Cluster Replacement (02-5-8)
Lubrication System
- Engine Oil Level Indicator Markings - Reports Of Low Oil Level (03-8-3)
- Engine Oil - Recommended Applications For Sae 5W-20 And Sae 5W-30 Motor Oils (02-1-9)
- Engine - Engine Oil System Priming Procedures - Service Tips (01-24-6)
Manual Steering
- MERCON(R) ATF Replaced By MERCON(R) V As A Service Fluid For Some Power Steering Systems (07-1-7)
- 4.6L - Front End Accessory Drive Belt Slips Off Water Pump Pulley (02-5-4)
Mechanical
- Hydraulic Versus Mechanical TENSIONERS (TT001-13)
- 4.6L 2V, 5.4L 2V, Or 6.8L 2V - Spark Plug Thread Repair Procedure - Not Covered Under New Vehicle Limited Warranty (07-21-2)
- Identifying The Correct Replacement Head Gasket For Certain Remanufactured Engines - Service Tip (06-18-16)
- Chirp Noise From FEAD Area When A/C Compressor Engages (05-20-9)
- Engine - Romeo Built 4.6L 2V - Tick Noise From Engine (03-25-6)
- Engine Oil Level Indicator Markings - Reports Of Low Oil Level (03-8-3)
- 4.6/5.4L - Cylinder Head Deck Leak - Gasket And Cylinder Head Kit (03-6-2)
- Engine - Straightedge Procedure For Checking Cylinder Head & Block Flatness (02-21-13)
- New Gasket Remover/Cleaner Service Tips For Aluminum Heads & Blocks (02-11-4)
- 4.6L - Front End Accessory Drive Belt Slips Off Water Pump Pulley (02-5-4)
- Machining Of Aluminum Cylinder Heads Or Blocks - Warranty Information (02-2-3)
- Engine - Approved Head Gasket Replacement Service Procedures (02-1-4)
- Engine Oil - Recommended Applications For Sae 5W-20 And Sae 5W-30 Motor Oils (02-1-9)
- Engine - Engine Oil System Priming Procedures - Service Tips (01-24-6)
- DRIVEABILITY - Detecting Vacuum Leaks - Using The Rotunda VACUTEC 522 Smoke Leak Detector Machine (01-20-5)
Mirrors
- Various Vehicles - Rear-View Mirror Concern Analysis (23-7092)
- Ford Interior Mirror Job Aid (G0000001)
- Exterior Mirror Glass And Motor Replacement (98-9-14)
Paint & Coatings
- Aluminum Panel Corrosion (17-0062)
- Plastic Bumper/Fascia Parts - Preparation Procedures - Service Tips (03-10-1)
- Paint - New Polishing Products - Service Procedures (02-16-3)
- Sheet Metal - Primed Service Parts - Prep Procedure & MSDS Information (02-5-6)
Passive Restraints
- Driver Or Passenger Power Seat Binding - Grinding Or Clicking Noise During Power Seat Operation (05-21-12)
- Safety Belt Retraction Speed (05-16-11)
- Safety Belt Web Stop Button Service (05-3-10)
Restraints Control Systems
- RCM Fault Reporting Using DTCS And Bit-Mapped Parameter Identifiers (PIDS) - Service Tips (07-7-8)
- DTC B1342 - Restraint Control Module - Diagnostic Service Tip (04-25-15)
- Air Bag Warning Lamp Illuminated With DTC B2295 Stored (02-13-4)
Seats
- Driver Or Passenger Power Seat Binding - Grinding Or Clicking Noise During Power Seat Operation (05-21-12)
- Safety Belt Retraction Speed (05-16-11)
- Safety Belt Web Stop Button Service (05-3-10)
Starter
- Battery Service - Operation Of Battery Eye - Charging Service Tips (07-5-8)
Steering Column
- Leather-Wrapped Steering Wheel - Leather Coming Loose (07-4-3)
Steering Control Systems
- MERCON(R) ATF Replaced By MERCON(R) V As A Service Fluid For Some Power Steering Systems (07-1-7)
Steering Gear
- MERCON(R) ATF Replaced By MERCON(R) V As A Service Fluid For Some Power Steering Systems (07-1-7)
System
- 4.6L 2V, 5.4L 2V, Or 6.8L 2V - Spark Plug Thread Repair Procedure - Not Covered Under New Vehicle Limited Warranty (07-21-2)
- WDS Cop Kit Diagnostic Tips - Coil On Plug (Cop) Ignition Systems - Engine Misfire Or Rough Running (05-22-8)
- Malfunction Indicator Lamp (Mil) On With Diagnostic Trouble Code - DTC P0420 And/Or P0430 (05-2-2)
- General Pcm Programming Procedures (04-24-14)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- Streamlined Diagnostic Procedure For DTCS P0401, P0402, P1400 Or P1401 (04-3-1)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- Exhaust - Sulfur Smell Or Rotten Egg Smell From Exhaust (03-6-3)
- DTC - P1635 And/Or P1639 Present After Powertrain Control Module Pcm Or Instrument Cluster Replacement (02-5-8)
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
- Engine - Approved Head Gasket Replacement Service Procedures (02-1-4)
- Diagnostic Trouble Codes DTC P0500, P1502 And/Or U1039 - Sticking Or Binding Ignition Lock Cylinder (01-21-13)
- DRIVEABILITY - Detecting Vacuum Leaks - Using The Rotunda VACUTEC 522 Smoke Leak Detector Machine (01-20-5)
Transmission Control Systems
- Inadvertent Disabling Of Brake Shift Interlock (99-13-9)
- Shift Interlock/STOPLAMPS INOP - Brake Pedal Switch Connector Repair Kit (02-13-6)
Wheels & Tire System
- Wheel - Road Force Measurement Equipment Hunter GSP9700 - Service Tips (02-1-6)
Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)
- Wiring - Soldering And Crimping Repairs - Service Tips (05-18-7)