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Upper Intake Manifold

  1. Disconnect the battery ground cable. For additional information, refer to BATTERY & CHARGING SYSTEM .
  2. Drain the cooling system. For additional information, refer to ENGINE COOLING .
  3. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM PRESSURE RELEASE .
  4. Remove the alternator. For additional information, refer to BATTERY & CHARGING SYSTEM .
  5. Remove the air cleaner outlet pipe.
  6. Remove the exhaust gas recirculation (EGR) system module. For additional information, refer to EXHAUST GAS RECIRCULATION (EGR) VALVE .
  7. Remove the components in the order indicated in the following illustration.
  8. To install, reverse the removal procedure.
    Fig 1: Removal Sequence Of Upper Intake Manifold
    G01634394Courtesy of FORD MOTOR CO.

Items 18 and 19: Upper Intake Manifold Fasteners Installation Note 

  1. Tighten the bolts and studs in the sequence shown to 10 Nm (89 lb-in).
    Fig 2: Tightening Sequence Of Upper Intake Manifold Bolts And Studs
    G01634395Courtesy of FORD MOTOR CO.