Power Steering Pump

Installer Set, Teflon® Seal 211-D027 (D90P-3517-A) or equivalent

1. Remove the parts in the order indicated in the following illustration and table.
   Fig 1: Removing Power Steering Pump Components (1 Of 2)

   Courtesy of FORD MOTOR CO.
   Fig 2: Removing Power Steering Pump Components (2 Of 2)

   Courtesy of FORD MOTOR CO.
2. To install, reverse the removal procedure.
3. Fill and leak check the system. For additional information, refer to POWER STEERING SYSTEM FILLING .

Item 1: Power Steering Return Line Clamp Removal Note 

1. Loosen the clamp and disconnect the hose. Drain the fluid into a suitable container.
   Fig 3: Disconnecting Hose

   Courtesy of FORD MOTOR CO.

Item 8: Belt Tensioner Removal Note 

1. Rotate the tensioner clockwise and remove the belt from the power steering pump pulley.
   Fig 4: Rotating Accessory Drive Belt Tensioner Clockwise

   Courtesy of FORD MOTOR CO.

Item 12 and Item 20: Power Steering Pressure Line Removal Note 

NOTE: Vehicles built before 12/5/03 use a 2-piece line. Vehicles built after 12/5/03 use a 1-piece line. Replacement lines will be the 1-piece type.
Fig 5: Removing O-Ring Seals
Courtesy of FORD MOTOR CO.
1. Remove and discard the O-ring seals.

Item 20 and Item 12: Power Steering Pressure Line Installation Note 

1. Install a new Teflon® seal on the power steering pressure hose.
   • Using the special tool, stretch the seal until it is large enough to slip over the tube nut.
   Fig 6: Locating Teflon(R) Seal On Power Steering Pressure Line Fitting

   Courtesy of FORD MOTOR CO.