LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Lincoln >> 2004 >> Aviator AWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Main Control Valve Body >> Special Tool(s)
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Special Tool(s)

Fig 1: Identifying Special Tool(s)
G03265251Courtesy of FORD MOTOR CO.
CAUTION: Do not stone, file, or sand the valves. This will remove the anodized finish and may result in further main control or transmission damage.
NOTE: The valve body separator plate has a bonded gasket. Do not reuse, discard the bonded gasket.
  1. Remove the parts in the order indicated in the following illustration and table. Remove, clean and inspect the valves.

    To remove individual parts, only carry out the listed steps: 

    MAIN VALVE BODY REMOVAL STEPS

    Part Steps
    Minor overhaul and cleaning 1-4
    For removal, cleaning and inspection of the valves 5-80
    Fig 2: Removing Main Control Valve Body Components
    G03265252Courtesy of FORD MOTOR CO.
    Fig 3: Parts Description Table (1 Of 2)
    G03265253Courtesy of FORD MOTOR CO.
    Fig 4: Parts Description Table (2 Of 2)
    G03265254Courtesy of FORD MOTOR CO.
  2. After cleaning the main control valve body, carry out the following.
    • Inspect all valve and plug bores for scoring or burrs.
    • Check all fluid passages for obstructions.
    • Inspect all valves and plugs for burrs.
    • Inspect all mating surfaces for burrs or distortion.
    • Inspect all springs for distortion.
    • Check all valves and plugs for free movement in their respective bores.
      • Valves and plugs, when dry, must fall from their own weight into their respective bores.
    • Roll the manual valve on a flat surface to check for a bent condition.
  3. Assemble in the reverse order of disassembly.