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Fuel Injection Supply Manifold: Installation

  1. Lubricate the fuel injector O-rings with clean engine oil before installation.
  2. Install the fuel injection supply manifold and the fuel injectors as an assembly.
  3. Install the studs.
  4. Install the crash bracket.
  5. Install the bolt and stud.
  6. Connect the vacuum hose to the EVAP canister purge valve.
    Fig 1: Connecting Vacuum Hose To EVAP Canister Purge Valve
    G03248602Courtesy of FORD MOTOR CO.
  7. Connect the vacuum hoses and the electrical connector.
    Fig 2: Connecting Vacuum Hoses And Electrical Connector
    G03248603Courtesy of FORD MOTOR CO.
  8. Connect the crankcase ventilation tube, the vacuum hoses and the electrical connector.
    Fig 3: Connecting Crankcase Ventilation Tube, Vacuum Hoses And Electrical Connector
    G03248604Courtesy of FORD MOTOR CO.
  9. Connect the eight fuel injectors.
    Fig 4: Connecting Eight Fuel Injectors
    G03248605Courtesy of FORD MOTOR CO.
  10. Clip the accelerator cable and the speed control actuator cable to the two crash brackets.
    Fig 5: Clipping Accelerator Cable And Speed Control Actuator Cable To Two Crash Brackets
    G03248606Courtesy of FORD MOTOR CO.
  11. Install the cables, the bolts and the return spring.
    Fig 6: Installing Cables, Bolts And Return Spring
    G03248607Courtesy of FORD MOTOR CO.
  12. Install the generator mounting bracket and tighten the bolts.
    Fig 7: Installing Generator Mounting Bracket And Tightening Bolts
    G03248608Courtesy of FORD MOTOR CO.
  13. Connect the electrical connector, generator harness, and harness pin-type retainer.
    Fig 8: Connecting Electrical Connector, Generator Harness, And Harness Pin-Type Retainer
    G03248609Courtesy of FORD MOTOR CO.
  14. Install the drive belt. For additional information, refer to DRIVE BELT ROUTING .
  15. Install the EGR valve to exhaust manifold tube. For additional information, refer to ENGINE EMISSION CONTROL .
  16. Install the throttle body. For additional information, refer to THROTTLE BODY .
  17. Connect the fuel hoses. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  18. Connect the battery ground cable.