LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Lincoln >> 2005 >> Aviator AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle/Transmission >> In-Vehicle Repair >> Solenoid Body Assembly >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Solenoid Body Assembly: Installation

  1. Install new O-ring seals on the solenoid body connector. Lubricate the O-ring seals with clean automatic transmission fluid.
    Fig 1: Installing O-Ring Seals On Solenoid Body Connector
    G03863267Courtesy of FORD MOTOR CO.
  2. CAUTION: Inspect the transmission case bore to make sure it is free of foreign material and not damaged. If damaged, a transmission leak may occur.
  3. Install the solenoid body. Tighten the bolts in sequence shown.
    • Tighten to 10 Nm (89 lb-in).
      Fig 2: Tightening Bolts Sequence
      G03863268Courtesy of FORD MOTOR CO.
  4. CAUTION: Lubricate the fluid filter seals with clean automatic transmission fluid or they may be damaged.
    NOTE: Make sure that the fluid filter seals are correctly seated on the filter.
  5. Lubricate the seals and install the transmission fluid filter.
    • Tighten to 10 Nm (89 lb-in).
      Fig 3: Installing Transmission Fluid Filter Bolts
      G03863269Courtesy of FORD MOTOR CO.
  6. NOTE: The transmission fluid pan gasket is reusable, clean and inspect for damage, if not damaged, the gasket should be reused.
    Fig 4: Installing Screws
    G03863270Courtesy of FORD MOTOR CO.
  7. Install the transmission fluid pan and gasket and loosely install the screws.
  8. Tighten the screws in a crisscross sequence.
    • Tighten to 10 Nm (89 lb-in).
      Fig 5: Tightening Screws
      G03863271Courtesy of FORD MOTOR CO.
  9. CAUTION: Damage will occur to the solenoid body assembly if the screw is tightened above the specification.
    NOTE: Always install new O-ring seals on vehicle harness connector.
    NOTE: Clean the area around connector to prevent contamination of the solenoid body connector.
    NOTE: Use petroleum jelly to lubricate the O-ring seals to aid in the installation process.
  10. Install and lubricate new O-ring seals on the transmission connector and connect the connector.
    • Tighten to 5 Nm (44 lb-in).
      Fig 6: Connecting Connector
      G03863272Courtesy of FORD MOTOR CO.
  11. Fill the transmission. For additional information, refer to TRANSMISSION FLUID DRAIN AND REFILL - AUTOMATED EQUIPMENT  or TRANSMISSION FLUID LEVEL CHECK .