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Fuel Rail: Installation

    CAUTION: Use O-rings seals that are made of special fuel- resistant material. Use of ordinary O-ring seals can cause the fuel system to leak. Do not reuse O-ring seals.
  1. Lubricate the fuel injectors with clean engine oil and install in the fuel rail.
  2. Install the fuel rail and the fuel injectors as an assembly.
  3. Install the fuel rail studs.
    • Tighten to 10 Nm (89 lb-in).
    Fig 1: Tightening Fuel Rail Studs To Torque Specifications
    G03882208Courtesy of FORD MOTOR CO.
  4. Install the crash bracket.
  5. Install the bolt and the stud.
    Fig 2: Installing Bolt & Stud
    G04002594Courtesy of FORD MOTOR CO.
  6. Connect the vacuum tubes and the electrical connector.
    Fig 3: Connecting Vacuum Tubes
    G04001837Courtesy of FORD MOTOR CO.
  7. Install the EVAP canister purge valve electrical connector and the two vapor tubes.
    Fig 4: Installing EVAP Canister Purge Valve Electrical Connector & Vapor Tubes
    G04001895Courtesy of FORD MOTOR CO.
  8. Connect the fuel rail pressure and temperature sensor vacuum tube and electrical connector.
    Fig 5: Connecting Fuel Rail Pressure And Temperature Sensor Vacuum Tube
    G03882205Courtesy of FORD MOTOR CO.
  9. Connect the crankcase ventilation tube.
    Fig 6: Connecting Crankcase Ventilation Tube
    G04002407Courtesy of FORD MOTOR CO.
  10. Connect the eight fuel injector electrical connectors.
    Fig 7: Connecting Fuel Injector Electrical Connectors
    G04001835Courtesy of FORD MOTOR CO.
  11. Install the fuel charging pin-type retainer to the crash bracket.
    Fig 8: Installing Fuel Charging Pin-Type Retainer
    G04001846Courtesy of FORD MOTOR CO.
  12. Install the generator mounting bracket and bolts.
    • Tighten to 10 Nm (89 lb-in).
    Fig 9: Generator Mounting Bracket Bolts Torque Specification
    G04002498Courtesy of FORD MOTOR CO.
  13. Connect the generator cable, the electrical connector and the harness pin-type retainer.
    Fig 10: Connecting Generator Cable, Electrical Connector And Harness Pin-Type Retainer
    G03882196Courtesy of FORD MOTOR CO.
  14. Connect the ground connector to the RH rear stud.
    Fig 11: Connecting Ground Connector
    G04001852Courtesy of FORD MOTOR CO.
  15. Connect the generator harness location retainer to the LH front stud.
    Fig 12: Connecting Generator Harness
    G04002208Courtesy of FORD MOTOR CO.
  16. Install the accessory drive belt. For additional information, Refer to ACCESSORY DRIVE .
  17. Install the EGR system module-to-exhaust manifold tube. For additional information, Refer to ENGINE EMISSION CONTROL .
  18. Install the TB. For additional information, refer to THROTTLE BODY .
  19. Connect the fuel tubes. For additional information, Refer to FUEL SYSTEM-GENERAL INFORMATION .
  20. Connect the battery ground cable. For additional information, Refer to BATTERY, MOUNTING AND CABLES .
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