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Spark Plug Inspection

  1. Inspect the spark plug for a bridged gap.
    • Check for deposit build-up closing the gap between the electrodes. Deposits are caused by oil or carbon fouling.
    • Clean the spark plug.
      Fig 1: Identifying Spark Plug With Bridged Gap
      G03913718Courtesy of FORD MOTOR CO.
  2. Check for oil fouling.
    • Check for wet, black deposits on the insulator shell bore electrodes, caused by excessive oil entering the combustion chamber through worn rings and pistons, excessive valve-to-guide clearance or worn or loose bearings.
    • Correct the oil leak concern.
    • Install a new spark plug.
      Fig 2: Identifying Oil Fouled Spark Plug
      G03885066Courtesy of FORD MOTOR CO.
  3. Inspect for carbon fouling. Look for black, dry, fluffy carbon deposits on the insulator tips, exposed shell surfaces and electrodes, caused by a spark plug with an incorrect heat range, dirty air cleaner, too rich a fuel mixture or excessive idling.
    • Install new spark plugs.
      Fig 3: Identifying Spark Plug - Carbon Fouling
      G04690225Courtesy of FORD MOTOR CO.
  4. Inspect for normal burning.
    • Check for light tan or gray deposits on the firing tip.
      Fig 4: Identifying Spark Plug - Normal Burning
      G04690226Courtesy of FORD MOTOR CO.
  5. Inspect for pre-ignition, identified by melted electrodes and a possibly damaged insulator. Metallic deposits on the insulator indicate engine damage. This may be caused by incorrect ignition timing, wrong type of fuel or the unauthorized installation of a heli-coil insert in place of the spark plug threads.
    • Install a new spark plug.
      Fig 5: Identifying Spark Plug - Pre-Ignition
      G04690227Courtesy of FORD MOTOR CO.
  6. Inspect for overheating, identified by white or light gray spots and with a bluish-burnt appearance of electrodes. This is caused by engine overheating, wrong type of fuel, loose spark plugs, spark plugs with an incorrect heat range, low fuel pump pressure or incorrect ignition timing.
    • Install a new spark plug.
      Fig 6: Identifying Spark Plug - Overheating
      G04690228Courtesy of FORD MOTOR CO.
  7. Inspect for fused deposits, identified by melted or spotty deposits resembling bubbles or blisters. These are caused by sudden acceleration.
    • Install new spark plugs.
      Fig 7: Identifying Spark Plug - Fused Deposits
      G04690229Courtesy of FORD MOTOR CO.