Valve Cover - LH: Installation
- Clean the valve cover, cylinder head and front cover sealing surfaces with silicone gasket remover and metal surface prep.
- Install new gaskets.
- Apply a 3 mm (0.12 in) dot of silicone gasket sealant to the front cover-to-cylinder head joints.
- Install the LH valve cover.
- Tighten the bolts in the sequence shown to 10 Nm (89 lb-in).
- Install the power steering pump reservoir.
- Tighten upper bolt to 6 Nm (53 lb-in).
- Tighten lower bolt to 12 Nm (9 lb-ft).
- Install the fuel hose bracket bolt to the LH shock tower.
- Tighten to 11 Nm (8 lb-ft).
- Install a new O-ring seal, oil level indicator tube and nut.
- Lubricate the new O-ring seal and engine mating surface with clean engine oil.
- Tighten to 6 Nm (53 lb-in).
- Position the power steering fluid reservoir on the isolator bolts.
- Tighten the lower power steering fluid reservoir isolator bolt.
- Tighten to 10 Nm (89 lb-in).
- Tighten the upper power steering fluid reservoir isolator bolt.
- Tighten to 4 Nm (35 lb-in).
- Connect the EVAP hose to the intake manifold.
- Connect the crankcase ventilation tube to the valve cover.
- Install the LH engine appearance cover bracket and the 2 nuts.
- Tighten to 6 Nm (53 lb-in).
- Position the wiring harness and attach the 4 wiring harness retainers.
- Attach the vacuum harness retainers to the LH engine appearance cover bracket.
- Connect the VCT solenoid electrical connector.
- Install the LH ignition coil-on-plugs. For additional information, refer to ENGINE IGNITION .
- Connect the fuel tube spring lock coupling. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
- Install the air cleaner. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
- Install the noise suppressor (if detached) and the engine appearance cover.
- Connect the battery ground cable. For additional information, refer to BATTERY MOUNTING AND CABLES .
CAUTION:
Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of sealant.
NOTE:
The valve cover must be installed and the bolts and stud bolts tightened within 4 minutes of sealant application.
CAUTION:
Failure to lubricate the O-ring seal and the oil level indicator tube-to-engine block mating surface with clean engine oil can result in engine oil leaks.
CAUTION:
Make sure the O-ring seal remains in position and does not roll up the indicator tube during installation.
CAUTION:
The engine appearance cover is equipped with a noise suppressor. If the noise suppressor becomes separated from the engine appearance cover it must be positioned on the intake manifold prior to installing the engine appearance cover.