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Valve Cover - RH: Installation

    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of sealant.
  1. Clean the valve cover, cylinder head and front cover sealing surfaces with silicone gasket remover and metal surface prep.
  2. Install new gaskets.
    Fig 1: Locating Valve Cover Gaskets
    G04690267Courtesy of FORD MOTOR CO.
  3. NOTE: The valve cover must be installed and the bolts and stud bolts tightened within 4 minutes of sealant application.
    Fig 2: Identifying Silicone Gasket And Sealant Application Points
    G04690268Courtesy of FORD MOTOR CO.
  4. Apply a 3 mm (0.12 in) dot of silicone gasket sealant to the front cover-to-cylinder head joints.
  5. Install the RH valve cover.
    • Tighten the bolts in the sequence shown to 10 Nm (89 lb-in).
      Fig 3: Identifying Valve Cover Bolts Tightening Sequence
      G04690269Courtesy of FORD MOTOR CO.
  6. Install the RH engine appearance cover bracket and the 2 nuts.
    • Tighten to 6 Nm (53 lb-in).
  7. Install the crankcase ventilation tube.
  8. Position the wiring harness and attach the 3 wiring harness retainers.
  9. Connect the VCT solenoid electrical connector.
  10. Install the RH ignition coil-on-plugs. For additional information, refer to ENGINE IGNITION .
  11. Install the air cleaner outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  12. CAUTION: The engine appearance cover is equipped with a noise suppressor. If the noise suppressor becomes separated from the engine appearance cover it must be positioned on the intake manifold prior to installing the engine appearance cover.
    Fig 4: Locating Noise Suppressor And Engine Appearance Cover
    G04690270Courtesy of FORD MOTOR CO.
  13. Install the noise suppressor (if detached) and the engine appearance cover.
  14. Connect the battery ground cable. For additional information, refer to BATTERY MOUNTING AND CABLES .