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Main Control Valve Body: Installation

  1. Install the special tools into the transmission case.
    Fig 1: Identifying Special Tool (307-334) And (307-334)
    G04691232Courtesy of FORD MOTOR CO.
  2. Using the special tools, install the main control valve body and loosely install the screws.
    1. Install the short screw.
    2. Install the screw with the larger head.
    3. Install the remaining screws.
      Fig 2: Identifying Special Tool (307-334) And (307-334)
      G04691233Courtesy of FORD MOTOR CO.
  3. Remove the special tools, and loosely install the screw.
    Fig 3: Locating Screw
    G04691234Courtesy of FORD MOTOR CO.
  4. Tighten the screws in the sequence shown.
    • Tighten to 10 Nm (89 lb-in).
      Fig 4: Identifying Tightening Sequence Of Main Control Valve Body Screws
      G04691235Courtesy of FORD MOTOR CO.
  5. Install the manual control valve detent spring.
    • Tighten to 10 Nm (89 lb-in).
      Fig 5: Locating Manual Control Valve Detent Spring
      G04691236Courtesy of FORD MOTOR CO.
  6. Install the reverse servo and the 4 screws in 2 stages, in the sequence shown.
    • Stage 1: Tighten to 5 Nm (44 lb-in).
    • Stage 2: Tighten to 11 Nm (8 lb-ft).
      Fig 6: Identifying Tightening Sequence Of Servo Bolts
      G04691237Courtesy of FORD MOTOR CO.
  7. Install new O-ring seals on the solenoid body connector. Lubricate the O-ring seals with clean automatic transmission fluid.
    Fig 7: Identifying O-Ring Seals On Solenoid Body Connector
    G04691238Courtesy of FORD MOTOR CO.
  8. CAUTION: Inspect the transmission case bore to make sure it is free of foreign material and not damaged. If it is damaged, transmission leak may occur.
  9. Install the solenoid body. Tighten the screws in sequence shown.
    • Tighten to 8 Nm (71 lb-in).
      Fig 8: Identifying Tightening Sequence Of Solenoid Body Screws
      G04691239Courtesy of FORD MOTOR CO.
  10. CAUTION: Lubricate the fluid filter seals with clean automatic transmission fluid or they may be damaged.
    NOTE: Make sure that the fluid filter seals are correctly seated on the filter.
  11. Lubricate the seals and install the transmission fluid filter.
    • Tighten to 10 Nm (89 lb-in).
      Fig 9: Locating Transmission Fluid Filter Bolts
      G04691240Courtesy of FORD MOTOR CO.
  12. NOTE: The transmission fluid pan gasket is reusable; clean and inspect for damage. If not damaged, the gasket should be reused.
    Fig 10: Identifying Transmission Fluid Pan Bolts
    G03948629Courtesy of FORD MOTOR CO.
  13. Install the transmission fluid pan and gasket and loosely install the screws.
  14. Tighten the screws in a crisscross sequence.
    • Tighten to 11 Nm (8 lb-ft).
      Fig 11: Locating Transmission Fluid Pan Bolt
      G04691242Courtesy of FORD MOTOR CO.
  15. Install the HO2S connector to the front of the transmission pan rail.
    Fig 12: Locating HO2S Connector To Front Of Transmission Pan Rail
    G04691243Courtesy of FORD MOTOR CO.
  16. Connect the HO2S connector and install the sensor wire retaining clip to the RH side of the transmission pan rail.
    Fig 13: Locating HO2S Connectors
    G04691244Courtesy of FORD MOTOR CO.
  17. CAUTION: Damage will occur to the solenoid body assembly if the screw is tightened above specification.
    NOTE: Always install new O-ring seals on the vehicle harness connector.
    NOTE: Clean the area around the connector to prevent contamination of the solenoid body connector.
    NOTE: Use petroleum jelly to lubricate the O-ring seals to aid in the installation process.
  18. Install and lubricate new O-ring seals on the transmission connector and connect the connector.
    • Tighten to 5 Nm (44 lb-in).
      Fig 14: Locating Transmission Connector
      G04691245Courtesy of FORD MOTOR CO.
  19. Fill the transmission to the correct level. For additional information, refer to TRANSMISSION FLUID DRAIN AND REFILL - WITHOUT TORQUE CONVERTER DRAIN PLUG .