Transfer Case
| Item | Part Number | Description |
|---|---|---|
| 1 | 4A376 | Front driveshaft |
| 2 | 4602 | Rear driveshaft |
| 3 | 7E063 | Skid plate |
| 4 | W503932-S | Skid plate-to-crossmember bolts (2 required) |
| 5 | W503932-S | Skid plate-to-frame bolts (4 required) |
| 6 | N6219545-S | Transmission mount nut (2 required) |
| 7 | 7640124 | Crossmember |
| 8 | W700140-S | Transmission mount bolt (4 required) |
| 9 | 6068 | Transmission mount |
| 10 | - | Heat shield bolt (2 required) |
| 11 | 7D494 | Vent hose |
| 12 | 14489 | Shift motor electrical connector |
| 13 | W637077-S | Crossmember bolts (4 required) |
| 14 | 7A443 | Transfer case-to-transmission bolts (9 required) |
| 15 | 7A195 | Transfer case |
- 1.
With the vehicle in NEUTRAL, position it on a hoist. Refer to Jacking and Lifting .
- 2.
If equipped, remove the 2 skid plate-to-crossmember bolts and the 4 skid plate-to-frame bolts and remove the skid plate.
- 4.
Drain the fluid, if the transfer case is to be disassembled.- Install the drain plug when finished draining.
- 5.
Remove the front driveshaft. Refer to Driveshaft .
- 6.
Remove the rear driveshaft. Refer to Driveshaft .
- 7.
Disconnect the shift motor electrical connector and detach the harness connector from the transfer case.
- 12.
Remove the exhaust y-pipe - dual catalytic converter. Refer to Exhaust System .
- 15.
Separate the transfer case from the transmission and move the transfer case rearward.
NOTE:
The transfer case will need to be positioned on top of the crossmember and will require the help of an assistant.
- 16.
Raise the transmission for clearance. Remove the transfer case and lower it from the vehicle.
NOTE:
An assistant will be required to remove the transfer case.