Common Specifications & Procedures

NAUTILUS COMMON SPECIFICATIONS & PROCEDURES

System		Specifications/Procedures
Air Conditioning
Service		SPECIFICATIONS
Torque		Refer to the appropriate procedure in REMOVAL AND INSTALLATION
Axle Nut/Hub Nut
148 Ft. Lbs. (200 N.m)
Battery		SPECIFICATIONS
Brakes
Bleeding Sequence		Brake System Pressure Bleeding
Front Disc Brakes w/Torque		Refer to the appropriate component in REMOVAL AND INSTALLATION
Rear Disc Brakes w/Torque		Refer to the appropriate component in REMOVAL AND INSTALLATION
Charging
Generator w/Torque
	2.7L	Generator Bolt and Stud Nut: 35 lb.ft (47 Nm) Generator Stud: 71 lb.in (8 Nm)
	2.0L	Lower Generator Bolts: 18 lb.ft (25 Nm) Upper Generator Bolt: 18 lb.ft (25 Nm)
Drive Belts
2.7L
Adjustment		Accessory Drive Belt
Belt Routing		Accessory Drive - Component Location
2.0L
	Adjustment	Accessory Drive Belt
	Belt Routing	Accessory Drive - Component Location
Engine Cooling
2.7L
	General Service Specifications	SPECIFICATIONS
	Radiator Cap Pressure	145 kPa (21 psi)
	Thermostat R & I	Thermostat
	Water Pump R & I	Coolant Pump
2.0L
General Service Specifications		SPECIFICATIONS
Radiator Cap Pressure		145 kPa (21 psi)
Thermostat R & I		Thermostat Housing
Water Pump R & I		Coolant Pump
Engine Mechanical
2.7L
	Compression	SPECIFICATIONS
	Oil Pressure: Reading 1: Minimum average oil pressure @ 2, 000 rpm after 15 secs with engine at normal operating temperature and transmission in Park	21 psi (144.8 kPa)
	Oil Pressure: Reading 2: Minimum average oil pressure @ 2, 000 rpm after 15 secs with engine at normal operating temperature and transmission in Park (Oil Pressure Control Solenoid connector disconnected)	Reading 1 value plus 8 psi (55.1 kPa)
	Overhaul	SPECIFICATIONS
	Torque	Refer to the appropriate procedure in REMOVAL AND INSTALLATION and REMOVAL AND INSTALLATION
2.0L
	Compression	SPECIFICATIONS
	Oil pressure @ 1, 500 rpm with engine oil temperature between 121.9 -175.9°F (50 -80°C)	27.6 -37.7 psi (190 -260 kPa)
	Overhaul	SPECIFICATIONS
	Torque	Refer to the appropriate procedure in REMOVAL AND INSTALLATION
Fluid Specifications		See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate Torque
2.7L		For tightening sequence, refer to Flexplate 59 lb.ft (80 Nm)
2.0L		For tightening sequence, refer to Flexplate Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm)
Fuel System
2.7L
	Fuel Filter Location	Located in fuel tank as part of Fuel Pump Module.
	Fuel Filter R & I	Fuel Pump and Sender Unit
	Pressure Release Procedure	Fuel System Pressure Release
	Pressure Specification	SPECIFICATIONS
	Fuel Pressure Test Procedure	Fuel System Pressure Check
2.0L
Fuel Filter Location		Located in fuel tank as part of Fuel Pump Module.
Fuel Filter R & I		Fuel Pump and Sender Unit
Pressure Release Procedure		Fuel System Pressure Release
Pressure Specification		SPECIFICATIONS
Fuel Pressure Test Procedure		Fuel System Pressure Check
Ignition
2.7L
Firing Order & Cylinder Identification		1-4-2-5-3-6 FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Routing)		Engines are equipped with Coil-on-plug ignition.
2.0L
	Firing Order & Cylinder Identification	1-3-4-2 FIRING ORDER & CYLINDER IDENTIFICATION
	Ignition Wires (Routing)	Engines are equipped with Coil-on-plug ignition.
Spark Plugs
2.7L
	Type	CYFS 12Y PT
	Gap	0.028-0.031 in (.7-.8 mm)
	Torque	128 lb.in (14.5 Nm)
2.0L
Type		CYFS 12Y PT
Gap		0.030 in (.75 mm)
Torque		106 lb.in (12 Nm)
Starting
2.7L
	Starter	SPECIFICATIONS
	Torque	Starter Motor Stud Bolt: 35 lb.ft (47.5 Nm)
2.0L
Starter		SPECIFICATIONS
Torque		Starter Motor Studs: 35 lb.ft (47.5 Nm)
Wheel Alignment
Adjustment Specifications		SPECIFICATIONS
Torque		Refer to the appropriate procedure in GENERAL PROCEDURES .
Wheel & Tire
Wheel Lug Nut Torque		For tightening sequence, refer to Wheel And Tire . 162 lb.ft (220 Nm)