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Exhaust Gas Recirculation (EGR) Valve: Installation

    • Install the EGR outlet tube gasket.

    • Install the EGR outlet tube and retainers.

      Torque: 10 Nm

    GFD883810Courtesy of FORD MOTOR COMPANY
    • Install the EGR valve gasket.

    • Install the EGR valve assembly.

      Torque: 30 Nm

    GFD883805Courtesy of FORD MOTOR COMPANY
  3. NOTE: The new EGR outlet tube O-ring comes with lubricant, no lubricant needs to be applied.

    Install the new o-ring.

    GFD883792Courtesy of FORD MOTOR COMPANY
  4. NOTE: The new EGR to exhaust manifold connector comes with lubricant, no lubricant needs to be applied.

    Install the new EGR to exhaust manifold connector.

    Torque: 170 Nm

    GFD883793Courtesy of FORD MOTOR COMPANY
    1. Install the EGR valve assembly.
    2. Install the EGR valve outlet tube fastener and hand tighten at this stage.
    3. Install the EGR valve inlet tube nut and hand tighten at this stage.
    GFD883794Courtesy of FORD MOTOR COMPANY
  6. Install the EGR cooler fasteners and hand tighten at this stage.
    GFD883795Courtesy of FORD MOTOR COMPANY
  7. Tighten the EGR cooler fasteners as per the sequence.

    Torque: 10 Nm

    GFD883795Courtesy of FORD MOTOR COMPANY
    1. Tighten the EGR valve outlet tube fastener.

      Torque: 10 Nm

    2. Tighten the EGR valve inlet tube fastener.

      Torque: 150 Nm

    GFD883796Courtesy of FORD MOTOR COMPANY
  9. Pull back heat sleeve to visually inspect hot tube for any twisting.
    GFD883797Courtesy of FORD MOTOR COMPANY
  10. Position back the heat sleeve.
    GFD883798Courtesy of FORD MOTOR COMPANY
  11. Position back the heat shield.
    GFD883799Courtesy of FORD MOTOR COMPANY
  12. Connect the differential pressure sensor hoses.
    GFD883800Courtesy of FORD MOTOR COMPANY
  13. Connect the upper coolant hose to the EGR cooler assembly. Refer to: Quick Release Coupling .
    GFD883783Courtesy of FORD MOTOR COMPANY
  14. Connect the lower coolant hose to the EGR cooler assembly. Refer to: Quick Release Coupling .
    GFD883782Courtesy of FORD MOTOR COMPANY
  15. Connect the electrical connectors and wiring harness retainer.
    GFD883781Courtesy of FORD MOTOR COMPANY
  16. Install the CAC tube bracket and retainers.

    Torque: 1: 8 Nm 2: 6 Nm

    GFD883801Courtesy of FORD MOTOR COMPANY
  17. Position the A/C compressor outlet line bracket and install the A/C compressor outline bracket retainer.

    Torque: 12 Nm

    GFD883779Courtesy of FORD MOTOR COMPANY
  18. Install the RH side CAC intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
  19. Install the RH side air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe RH .
  20. Refill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  21. Slide the engine appearance cover into the retaining bracket and install the retainers.

    Torque: 11 Nm

GFD883771Courtesy of FORD MOTOR COMPANY
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