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MITSUBISHI Alternators: Overhaul: Disassembly

  1. After removing through bolts, insert screwdriver between front housing and stator to separate housing halves.
  2. Hold the rotor in a soft jawed vice. Remove pulley nut, pulley, fan, and spacer. Remove rotor drive end housing by lightly tapping end housing with a soft mallet.
    CAUTION: To prevent damage to diodes, DO NOT overheat when unsoldering.
  3. To separate stator from diode end housing, unsolder three negative diode leads and connections between diodes. Hold the stator lead with a long nosed plier to prevent rectifier from overheating.
  4. Remove the condenser from the "B" terminal. Unsolder the "L" and "B" terminal form the rectifier assembly. Lift out rectifier assembly and brush holder.
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